MAKWELL Blister Packaging Machines
MAKWELL blister packaging machine packs tablets, capsules, and other medical products in unit-dose blisters. A component of the machine consists of a bubble pack, which can take the form of a formable film using cold-forming aluminum or thermoforming plastic. The bubble pack usually has an aluminum foil lidding seal. This electromechanical machine helps pack and seal products with stationary and moving parts in preformed holes.
The blister packing machines’ mechanics shape packaging cavities, fill products and seal them using a suitable material. We manufacture and supply blister packing machines in China and around the world; Packing different products in blisters, especially in the pharmaceutical industry.
Blister Packing Machines
Best for blister packaging of ampoule, vial, syringe, and capsule products. With a maximum efficiency of 150 blisters per minute. Stroke of less than 130mm (as per request).
Alu-Alu blister packaging is often used for packaging tablets, capsules, candies, gum, and other solid objects. Alu/Alu speed of up to 30 cycles/min. Max depth forming of 12mm (20mm customizable).
Tablets, capsules, gums, and other solid products are packed in Alu/PVC blister packing. Alu/PVC speed up to 30 cycles per minute. The maximum depth of shaping is 12mm (20mm adjustable).
Bister Packing Machine Advantages
Ethernet-connected touch screen HMI PLC. Recipe-driven for quick setup. Servomotor indexing and tool-free changeover.
Best machine for packing blisters that can thermoform both with and without plug assistance and cold-form.
Forming, sealing, coding, perforating, and die cutting are all available on a three, four, or five-station model.
Customizable color system, many printer options, and pinhole detection for alu/alu packaging.
Blister Packaging Machine Applications
MAKWELL blister packing machine allows you to pack pharmaceutical products into blister packaging. This equipment is an electromechanical machine that forms blisters, then fills and seals products. We manufacture blister packaging machines that pharmacies often use. Suitable for packaging tablets, capsules, and other medical products.
The machine prepares the filling materials by creating cavities in different webs and sealing the packages to prevent tampering. Aluminum is the material for lidding and PVC for forming the film. Additionally, it comes with a printing function featuring printed labels so that patients or consumers will identify your products easier.
Blister Packaging Machine Features
MAKWELL blister packing machine has features to help you increase productivity and make blister packaging easier. In addition to increased productivity, the machine’s design provides flexibility in the production process. Using the automation system, you can feed material, make blister cavities, fill, seal, print, etc. A drive system that optimizes the blister packing process, CE, and cGMP compliant design.
Our Blister packing machine offers low operating costs as it is simple to use. In addition, the machine ensures safety with safety interlock doors and an alarm system to prevent injuries from occurring during your blister packaging.
What Industries Make Use of Blister Packing Machines?
A blister packaging machine may be used in a variety of industries, including
- Tablet and capsule packaging for the pharmaceutical industry.
- The food packaging and processing business.
- Cosmetics sector for cosmetic product packaging
- In the chemical business, many kinds of chemicals are packaged.
Blister Packaging Machine Components
| 🔵 Touchscreen User Interface Monitor production—troubleshooting equipment using instructions, including parts and components. Customize operations to meet production standards. |
🔵 Blisterpack Tool System The blister packaging thermoforming process. Cold blister packaging formation. Blister package manufacture may be continuous or periodic. |
| 🔵 PVC/Aluminum Foil Feed Roller The HMI controls a fully automatic system. It feeds continuously. It integrates easily for effective packing. It fulfills feeding material demands. |
🔵 Motor This component moves the machine’s components. Gears, belts, and shafts convey moving component motion. It controls part speed for blister packing. |
| 🔵 Turning Roller This part provides pressure to materials to aid machine feeding. It feeds blister packaging material using a rolling system. |
🔵 Heating Box Obtains product materials from feeding mechanisms. Heating packing material prepares it for forming. It has an upper heating plate adjustable bolt, forming die holder, rotating cycle, heating plate bracket, and bracing. |
| 🔵 Cavity Forming (Material Forming) creates cavities for loading materials. 18 elements form material cavities. To meet your packaging needs, alter all material forming system pieces. |
🔵 Guide Rails Directs the materials as they go through the packing process from one step to the next. |
| 🔵 Material Feeder Fills packing material cavities with products. Material feed determines the blister packaging machine feeding rate. Empty detecting equipment prevents it from filling empty cavities. |
🔵 Heat Sealer Seals blister packing cavities. It has 17 pieces, including a cam casing and bearing seat for heat sealing. |
| 🔵 Feeder for Sealing Material Contains supplies for sealing product cavities. It spins at a certain speed to convey sealing ingredients to the guarding rail. |
🔵 Pressing Mechanisms To create a robust seal, it forces the sealing and form materials together. |
| 🔵 Winder for Waste Materials It winds up the wastes produced by the shaping material and the sealing devices. |
🔵 Transmission System It facilitates the transfer of finished blister packs from one step to the next, leading to more effective packing and sealing. |
| 🔵 Blanking System Cuts finished blister packets from the primary material. Each set’s cavity count determines the blanking system size. Indention mechanisms help print batch numbers during production. |
🔵 Finished Product Guider the part of the blister packing machine that directs the finished product toward the way out. |
| 🔵 Lubricating System It automatically oils the moving elements of the blister packing process. |
◎ Machine Start-Up
Activating the blister machine activates the unwinding mechanism and other components. Packing materials and the control panel will also start. Program the device to meet your packaging needs.
◎ Material Heating
At this moment, the blister packing machine heats up. Thermoforming blister packing machines have this element. It softens the form film by heating it. The device applies higher and lower plates for homogeneous heating. Remember that PVC forming film material requires 120 to 140 degrees for sealing.
◎ Forming Film Cavities
Thermoforming cavities use pressurized air or die plates. It then cools the materials to produce hard cavities for product insertion. Cold cavity creation uses punching pins or stamping devices. It doesn’t need cooling since it doesn’t heat.
◎ Empty Cavities Filling and Inspecting
Blister packets are filled by the machine. It also verifies whether or not the cavities contain products.
◎ Blister Package Sealing
The sealing material will be installed by then. The lidding material will cover the forming films and their products. It will not seal empty-forming films. As the sealing temperature increases, the sealing machine applies much pressure. This ensures the package is firmly sealed.
◎ Blister Package Printing & Trimming
The blister packaging will travel to the printing stage to imprint all information, including the production date, expiration date, batch number, and others. Then, the machine trims the packets before releasing them. The system also rejects packages with improper sealing.
The following are the key benefits that will benefit to you when you make use of a blister packaging machine:
✔ Blisters Protect Products
Extending the shelf life of products by using them as packaging materials. This will protect the products from being exposed to potentially hazardous components of the environment.
✔ Blister Packaging Improves Identification
The different doses may be quickly and easily identified using the product’s name, as well as the expiration date and lot number.
✔ Blister Packaging Simplifies Dosage Accuracy
When each pill or capsule has its own cavity, it’s easier to control dosage. Overdosing on drugs or other similar mishaps will be less likely to occur. Blister packaging makes it simple to monitor medication dosing.
✔ Tamper-Proof Blisters
Shields the pills, capsules, and other items from contamination. Only by ripping off the exterior barriers can you get access to the products, which are within cavities. Checking the packaging will also show whether the product has been tampered with.
✔ Affordable Blister Packaging
Blister packing is more cost-effective than alternative packaging options, including plastic. Unlike plastic packaging, Blister packaging requires no special adjustments to accommodate a wide variety of products. Even for packaging complicated items, the procedure is simple, and the return on investment is significant.
Different Blister Packaging Machine Types
Heating softens forming film. The roller forming molding roller suctions the blister, and the filling machine fills it with the packaged product before going through the roller type. The blister’s single-sided adhesive-coated cover sheet is heated and pressed to seal the packed goods.
A combination of a roller type and a flat type blister packing machine forms the basis for the roller plate type. Blister packing machines operate on the same basic idea: a flat-type molding machine for blow molding (positive pressure forming) and a roll-type sealing machine for sealing.
Flat heaters soften films. The flat-forming machinery blows the softened material into a blister with compressed gas, and the filling machine fills the blister with the package. The flat sealing mechanism heats and presses the cover film to the film. Type imprinting pushes the broken line after writing the batch number. Lastly, the punching machine punches a set product size.
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Other Related Products
What are the Advantages of Using the MAKWELL Blister Packing Machine?
MAKWELL blister packing machines are electromechanical devices that form blister packs, preformed packing, and containers containing products and seals. This machine is common equipment used for packing capsules, tablets, food, etc. And are widely used in the pharmaceutical industry.
There are many advantages to using a blister packaging machine, but the most important ones are:
Blister Packing Helps to Keep Products in Good Condition
The blister packing will keep the products safe from outside factors, which will help them last a long time.
Blister Packs Are Not Easy to Open
The packing makes sure that products are safe from outside contamination and leakage. Only the outer layers of the packaging can be taken off to get to the contents. This way, you can also tell if someone has changed the product by looking at the packaging.
Blister Packing is Affordable
Packaging in blisters is less expensive than other forms. Considering the low price, packing is simple and offers a good investment return, even for complex packaging products.
Blister Packs Make it Easier to Keep the Doses Accurate
With every tablet or capsule in its cavity, you can ensure that the dose is correct. It will cut down on the chances of things like people overdosing on prescription medications. It’s very easy to see how you take your meds by looking at the blister packs.
Blister Packs Make Identifying Products Easier
It’s easy to tell the different doses apart because of the visible product’s name and expiration date, as well as its code number.
The speed of a packing machine is expressed in completed bottles per minute (bpm). This value shows the final output per minute. The packing machine speeds for your operation will depend on your product, qualities, factory environment, bottle type, operator competence, and budget.
Calculate the equivalent bpm if you have a specified target bottle. A semi-automatic or manual packing method might be preferable for varying production needs. Whereas automating the operation accelerates the whole process.
Yes. It is essential to understand the precise specifications of your bags or containers to specify the suitable equipment and present you with an accurate packing machine estimate. There are certain specifications for each packaging machine, and the manufacturer’s suggestions will base on your container size and type.
Here, you must provide the dimensions, weights, or volumes of the package and any applicable legal restrictions. Metric units measure in mm or ml, whereas imperial units measure pounds, inches, and ounces.
Understanding whether your product is free-flowing or non-free-flowing is critical to any powder packaging machine. This impacts the filler your product needs to disperse powder into its package.
With the effect of gravity, the free-flowing product falls rapidly. Non-free-flowing materials, on the other hand, must be sufficiently compacted and supported during packing since their cohesive qualities need whole new filling processes to carry the materials efficiently.
Volumetric or free-flow auger product fillers are for packing free-flow powders, and non-free-flow powder packing requires an auger filler that can correctly dispense cohesive materials.
Granule packaging machine contains electrical components for controlling their operation. Avoid flushing it right away. You may risk damaging the control parts. Choose power and air source that comply with applicable equipment restrictions. Ensure that the air and power supply are off before dismantling or cleaning the equipment. Some circuits in the electrical control remain active even after shutting off. Ensure the machine has a power socket with a ground wire to prevent electric shock.
Fluids differ by their viscosity; it is their resistance to flow. The molecular structure of fluid with a high viscosity doesn’t flow as easily. In comparison, a fluid with low viscosity flows very quickly because its molecular structure causes very little friction when moving.
In selecting a liquid packing machine, consistency is an important consideration. Viscosity dictates the product filler used: it must exert the appropriate force to produce flow without overfilling the package.