Factory equipment photos & Partial graphs
Technical performance introduction
1 introduction of equipment performance
1.1 working principle of the machine
The Automatic Suppository Filling Packaging Machine has a stable and efficient manufacturing process, filling, freezing, sealing and other production processes to complete the whole process, and the production capacity is 3,000-4,000grain/hour.
1.1.1 Process flow
It will be rolled into the forming area by the clamping mechanism. The mold will be heated by the preheating mold, the mold, the mold, the blow mold and the bubble forming.
The triangle knife will be cutting suppository top edge (cutting edge).
And one-time molding suppository for embedded type filling, filling accuracy + / – 2%, filling material barrel has electric heating insulation system, the top is equipped with a uniform mixing machine in order to make drugs, drug by high precision in VAT filling pump into the filling head, a drug through the other end of the cycle to rest after filling material barrel filling again next time.
1.1.3 Cooling design
The suppository of the whole drainage is entered into the cooling box, and the cooling box is equipped with a cold water unit.
After being cooled, the solid suppository enters the sealing zone: preheating mold (preheating), sealing mould (seal), marking mould (batch number), hob (top), counting shear.
Advantage of Equipment
1. High Accuracy of Filling
The injection pump body is processed by special process, so that the sealing performance between the piston and the pump body is better, and the infusion volume is more accurate. The dosages can be fine-tuned.
2 Combination structure of triangle knife and dot line knife
Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.
3 Servo transferring shearing system
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.
4 Filling parts without sticking material on the pump
The Suppositories Packaging Machine filling pump has high precision, good sealing effect, smooth inner wall and good stability, so as to achieve the long-term operation without hanging wall phenomenon.
5 Stirring tank speed adjusting system
Because of the different viscosity of the drug matrix, the mixing effect cannot be fixed and the drug can be mixed before the filling, which can affect the drug content of the finished product.
6 Fractional cooling system
The cooling system adopts the latest grading cooling technology, which can be cooled and solved the phenomenon of the edge of cooled material drops and fracture when the medicine is tearing apart.
7PLC Examine system
The on-line monitoring function of PLC can be used to detect and alarm the fault self-check.
8Filling parts equipped with anti-static system
Note: by filling parts molding shell before if not including the equipment because of trace drug when filling in the flowing area close to the bolt shell under the action of electrostatic force along the shell wall climbing a short level which could reach the sealing parts of the bolt, thus will affect the back of the sealing quality.
9 Filling parts without sticking material on the pump
The Suppository Packaging Equipment has high precision and good stability, so it can run without wall for a long time.
10 Sealing and Shearing 3 degrees pre-heating
Be cooled solid suppository into the sealing area: the level of preheating mold (hot) to secondary preheating mold (hot), heat sealing moulds (sealing) – > code (lot number) – hob (clip) above – counting shearing.