MAKWELL Bottle Filling Machine & Bottling Equipment
Our bottle filling machine can consistently fulfill your high standards. Expect industry-leading quality from every bottling machine. We provide high-speed bottle filling machine that fills bottles at a speed of 80 bottles per minute.
Our bottling machines effectively fill products into various containers during the final processing step. You may bottle beverages, shampoo, water, oil, liquid detergent, sauce, hand sanitizer, nail polish, toilet cleaner, shoe polish, oral liquids, paint, e-liquid, glue, eyedrop, perfume, etc., using MAKWELL automatic bottle filler customized to your needs.
We make bottle filling systems for various products and bottle kinds—Bottling line machine with the latest innovations to fill bottles quickly and accurately. Our bottle filling equipment handles thick or free-flowing liquids, foaming, stringing, dripping, chunking, and dry goods.
Automatic Bottle Filling Equipment
Bottle Filling Machine Advantages
Accurate volume, level, and weight filling save time. Boost productivity with consistency and speed.
Build to meet manufacturing demands. Handle various containers and products. One machine can process all product-and-container combinations.
Easy-to-use touch-screen interface. Set indexing, fill, and other times and turn on/off machine parts fast.
Upgrade to help you expand as product demand grows. Configure automation, nozzles, neck guides, and more.
Bottle Filler Machine Bottling Steps
This is the first bottling step as pre-filling bottle cleaning is essential. The grippers on cleaning tools are changeable. Depending on the size, it either grabs bottles and cleans them or blows air into nozzles.
For filling, bottling machines are a must. Under the pumping valves, the conveyor moves the bottles. After filling, this filler may also release gas. Especially when dispensing beer into bottles. This stops rusting by letting oxygen escape from the top of the bottle. The best bottle filling equipment prevents valves from opening when no bottle is present.
❸ Cap and Label
Factors to Consider When Choosing a Bottle Filling Machine
When choosing your automatic bottle filling machine, there are several aspects to consider—
🔵 Target Speed
🔵 Container Shapes
🔵 Product Properties
🔵 Temperature, etc.
Primarily your product’s characteristics, with viscosity being the essential factor.
Bottling Machines Technical Advantages
Having an automatic bottle filler for bottle packaging has several benefits. Here are a few reasons why you need one:
🔵 A bottle filler speeds up operations and saves time.
🔵 Its automatic feature minimizes manufacturing and packaging expenses.
🔵 The latest filling machines use PLC control for quick, effective filling.
🔵 No bottle, no filling technology, and power saving system helps save energy and reduce product waste.
🔵 Built for accurate and consistent filling.
Understanding More of Bottle Filling Machine
What is the purpose of bottling machines?
Among the most typical operations, bottling machines include bottle filling, capping, and labeling. Different bottling machines are used in bottling filling.
What is an automatic bottle filling system?
The pump-based automatic filling system is suitable for small scale bottle filling machine as it allows for autonomous quality control in industrial production based on programming.
What is a bottle filling and capping machine?
A bottle filling and capping machine fills liquid into different packaging. Our filling machines fill aqueous, foamy, and semi-viscous solutions.
How is automatic bottle filling?
The infrared sensor identifies the bottle, then the conveyor motor pauses and the dc pump starts filling the bottle automatically. After filling, the dc pump stops. Thus, the conveyor motor moves, and the bottle leaves the dc pump.
Choose a liquid filler depending on product viscosity, container type, fill rate, fill volume, and metering or filling method.
A. Bottle Filler Systems
- Gravity Filler: Functions best with thin, free-flowing liquids.
- Overflow Filler: Fills transparent containers well with thin liquid products for shelf appeal.
- Pump Filler: Works best with gels, oils, and other thick materials by time or pulse.
- Automatic Positive Displacement Pump Filler: Fills water-thin and heavy paste compositions.
- Piston Filler: Allows accurate volumetric fill for thicker, high-viscosity products.
B. Dry/Powder Product Filler Technology
C. Specialized Bottle Filling Machines
Factors to consider when designing a filling system are product viscosity, bottle/container types, and machine filling rate and volume.
D. Other Configurations Available
MAKWELL supplies a full line of industrial bottle filler suitable for many uses. All bottle filling machines have quick-disassembly valves and pumps. With the flanged fast-release connections, they are easy to take apart and clean.
- Molten Filler- Molten fillers are different from other fillers as they have adjustable heated controls, PLC user controls, and nozzles that don’t foam or drip.
- Corrosive Filler- All of a poly filler’s parts are HDPE. This makes it resistant to corrosion in many industry settings. Putting 1/100-second timers on each fill head makes fine-tuning easy and accurate. This automatic filler machine can fill anything from a few drops to five gallons. It can also work with thin, foamy, or thick liquids.
Bottle Filling Machine | Reliable and Flexible Filling Control
🔵 Filling Nozzles
These parts dispense products into the bottles. Their design depends on the type of machine and filling material. Some factories use many filling nozzles for high-speed manufacturing, while others only use one.
🔵 Control System
The control system is the machine’s brain. It controls the following;
- Products flow, the
- Movement of pistons or valves
- Spinning of the carousel
- Connection between sensors and the operator interface
🔵 Pneumatic and Hydraulic Systems
The control system controls these components. They move pistons, valves, and other machine parts and need regular maintenance.
These check how full the bottle is under the filling tube. Infrared, proximity, or other types of sensors. If a bottle is there or when it reaches the desired amount, the monitor tells the control unit to fill or stop.
Valves regulate product flow from the hopper to the filling nozzles. They can be fully automatic or manual. A control system opens and closes automatic valves depending on filling needs.
Above the filling nozzles, the hopper contains the filling product can be customizable to accommodate different products, volumes, and pressures.
🔵 Capping and Labeling Devices
Monoblock bottling machinery features capping and labeling components. After filling bottles, these devices add caps and labels.
Bottles move down the manufacturing line below filling nozzles via conveyors. They can handle various bottles and travel at varying speeds according to production needs.
Product filling requires machinery that can handle strong chemicals. We create and offer custom robust and high speed bottle filling machine to face various filling challenges. Our equipment works on many products. These include;
Install A Complete Bottle Filling System
Other Related Products
MAKWELL Bottle Filling Machine
If you’re about to import bottle filling machines to support your business, why not get in touch with us? MAKWELL is the largest supplier and manufacturer of filling machines in China. We develop and produce multiple models of bottle fillers to suit a wide range of bottling industries.
As an ISO, CE, and SGS-certified Chinese manufacturer, we can help your business in every manner. For over 15 years, MAKWELL has made bottle fillers for healthcare, pharmaceuticals, cosmetics, and other industries. Startups and small businesses can benefit from our semi-automatic and automatic bottle fillers.
We make high-quality filling machines and equipment that exceeds the strictest hygiene standards and is flexible and efficient. We also offer several filling options and use several filling methods, valves, and CIP.
MAKWELL is a trusted company in China that can help you fill bottles. We can give you custom bottle filling machines to fill bottles, jars, cans of glass, plastic, or metal, or any of your specific requirements.
We supply the best bottle fillers globally with modern and international solid manufacturing equipment and technology. We strive to be a leading bottle filling machine manufacturer that provides excellent professionalism and is a valued partner to our worldwide clients.
For further information about our bottling equipment for sale and automatic bottle filling machine price, please contact us right away! Our sales representative can support your inquiries 24/7.