E-liquid Filling Machine

Model: Automatic E-liquid Filling Machine
Suitable for: E-liquid, E-juice, Essential oil, cbd oil, oral liquid, etc.
Capacity: 20-60 bottles/min
Filling Volume: 1-500ml (customized)
Power: 2.5Kw
Power Supply: 110/220/380V
Filling Accuracy: ≤1%
Dimension: L1750*W950*1800mm
Weight: 600KG
Customizable: yes

E-liquid Filling Machine

The e-liquid filling machine has a lot of important parts, each of which does a specific job, like filling the product, putting the cap on, screwing the cap on, labeling, and so on.

Among the parts of automatic E-liquid filling machines are ceramic piston pumps, nozzle filling, unloading trays, and moving conveyors, as well as other parts that are used today. This machine’s high-quality construction and design are used according to GMP rules.

e liquid filling machine

❶ A Schneider servo system controls this bottle filling machine.

❷ This machine gives ≤±1% filling accuracy.

❸ Schneider’s PLC and high-tech touch screen controls make it easy to operate.

❹ Use ISO-9001-certified production methods.

❺ Bottom-up filling, bottleneck location, “no bottle, no fill” system. Stainless steel frame filling area.

❻ A touch screen makes it easy to change the volume. A servo system is used to control the filling of the pistons.

❼ A digital control system lets you do double, triple, and more filling operations on the same bottle.

❽ Set the nozzles above or below the bottle’s mouth, so that foamy liquids don’t bubble up.

The e-liquid filling machine applies to a wide range of industries, including pharmaceuticals, food, beverage, cosmetics, and other industries, filling different containers with liquid products. This machine is useful because they help you pack different liquids into different-sized containers without wasting more material. Fills products such as;

  • e-liquid
  • face serum
  • nail polish
  • nail polish remover
  • eye drops
  • nasal drops
  • ears drops
  • juices
  • food essences
  • cold drinks, etc.

E-Liquid Filling Machine Basic Components

🔵 Control Panel: This three-phase operating panel is close to the mainframe. A digital screen and colored knobs make the electrical and electronic panels easy to use.

🔵 Motor: Inside the machine body, you’ll find a three-phase motor that powers the machine. The camshaft and conveyor belt are both turned by the motor.

🔵 Conveyor System: The conveyor belt transfers empty bottles for filling. The conveyor system’s control panel adjusts the three-phase motor’s speed to meet system needs. Stainless rails encircling the conveyor belt bring the empty bottle directly to the nozzle for filling. The conveyor system contains automatic sensors to check for bottles before filling them.

🔵 Principle of Cam: A shaft in the main body houses a three-phase motor-powered filling cam for accurate product filling.

e-liquid bottle filling machine
e-liquid bottle filling machine

🔵 Filling System: The filling unit has cam-based rollers. The cam moves the syringe unit towards the nozzle for precise product dosage, with four syringes around it. The inlet pipe with built-in suction takes the product from the receiver tank into the syringe, an output pipe transfers it to the filling nozzle, and a manual locking pipe removes air.

🔵 Wheel: This part transports bottles under the chute. The conveyer goes below the wheel, gathers the bottles with its arms, and carries them to the filling and capping section. The stopper controls wheel movement throughout the operation. The wheel features a three-phase motor.

🔵 Stopper System: The pneumatic stopper is under the filling unit. The stopper device prevents bottle filling with 5–6 bar air pressure. Limit switches and the pneumatic system regulate filling.

🔵 Bowl Feeder: The chute on a vibratory feeder moves caps forward. Single-phase vibrators make up the chute. After filling, the wheel-mounted chute closes the bottle with caps. 

🔵 Stainless Steel Tray: The stainless steel tray below the conveyor unit collects product spills liquid during filling. 

How E-liquid Filling Machines Work?

The e-liquid filler machine uses the pressure of flowing liquid to fill containers. The liquid filling machine’s digital auto-feeding mechanism makes precise control and filling a breeze.

With its customized features, this machine can hold different-sized bottles. Auto-sensor-based machine implies “No-filling if No-Vial” = does not operate without vial/container. This machine works best with a steady electrical source and responds to modulation. PLC systems detect errors before product completion.

perfume liquid filling machine
e-liquid-filling machine

Automatic Filling Machine for E-liquids Importance

Achieve The Best Quality with Consistency

The filling volume is accurate. It ensures that each container has the correct volume, mass, and level of product.

Effortless Efficient OSes

Fast and straightforward machine configurations allow for effortless filling. Includes rotational fillers, capping, movement, filling time, pumping speed, and more; fills thin and thick fluids.

An Advantage of Upgrading

Continuous e-liquid filler upgrades are possible. Replacing them is unnecessary. Thus, industrial businesses usually start with a machine with four to six filling heads and may add up to sixteen afterwards.

Effort- And Time-Saving

It takes relatively little labor to operate this machine. Thus, energy conservation is possible even during prolonged manufacturing.

Other Related Products

Explore further MAKWELL-related equipment. Check out the variety of filling and packaging options we provide to various industrial sectors!

What are the Different Types of E-Liquid Filling Machines?

In the cosmetics, food, beverage, and pharmaceutical industries, e-liquid filling machines are very important equipment. This machine helps you pack different liquids into different-sized containers without wasting more material.

Today, new e-liquid filling machines show off the best ways to pack the liquid quickly without a lot of work. You don’t need a lot of workers to keep going with a big filling process. The different types of e-liquid filling machines are;

Manual

Manual e-liquid filling machines are available in different sizes and may be operated by the user manually. It can fill volumes between 5ml and 15ml. This machine is perfect for producing small batches of e-liquid products.

Semi-Automatic

In a six-headed filling machine, semi-automatic e-liquid filling machines can fill up to 6 ounces/second with an e-liquid solution. You’ll need a skilled technician who knows how to operate the system correctly for semi-automatic machines. A semi-automatic filling machine can fill about 2500 bottles an hour, and they are very accurate when it comes to filling volume ranges of 10ml.

Fully Automatic

An automatic e-liquid filling machine works on a bigger scale in a factory. When filling e-liquid, the whole process is done automatically. This machine has a lot of important parts, and each part has a job. For example, the product is filled, the cap is put on, the cap is screwed on, and so on. For this, you’ll find the most up-to-date automatic e-liquid filling machines that have ceramic piston pumps, nozzle filling, unloading trays, movable conveyors, and more. The well-equipped structure and design of this machine meet GMP rules.

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