The Working Principle of the Filling Machine:
① All of the different parts of the equipment are coordinated and divided up using transmission machinery to get the overall linkage impact.
② Induction is made possible by an infrared sensor built into the feeding track.
③ A jam will automatically occur when the bottle reaches a particular number; This happens after the bottle in front has been filled.The bottle in the back can fill in any gaps along with the “No bottle, no filling” setup.
④ Upon reaching the lower filling head position, the rest of the working areas stop functioning. It’s just the filling head that operates on the bottles.
⑤ When taking the bottles out, the filling nozzle stops working, the rails move, and the bottle stopper comes out.
⑥ The moving bottles head to the cylinder containing the bottles on the rotating table, then move up to the desired height.
⑦ The return pipe closes when the bottles are in the air and reach a certain height.
⑧ After closing the gas valves and the liquids, release a bit of pressurized gas to keep the gas-carrying containers from bursting upon descending. The filling procedure is now complete.
Now that we’ve learned how a bottle filling machine works let’s look at how it’s grouped into different types.
Classifications of Bottle Filling Machines
Bottle filling machines classify as follows based on how they fill:
◎ Water Bottle Filling Machine
This filling machine type is known for its technology, dependability, and process flow. It is easy to use, maintains food hygiene standards, and has a high degree of automation suitable for beverage makers.
◎ Liquid Filling Machine
With the new horizontal structure, it is lightweight and self-pumping. Hoppers are available for a thicker paste. They are switchable manually or automatically and have an anti-drip filling method. Moreover, optional parts are a needle filling head, rotary or ball valve control system, and hopper.
◎ Vacuum Filling Machine
The machine has a simple design, efficiency, which allows it to adapt to any viscosity.
◎ Atmospheric Pressure Filling Machine
This filling machine has two types: one that fills at a set time and one that fills all the time. Suitable for gas-free liquids with low viscosity.
◎ Pressure Filling Machine
This filling machine has two types: A process known as “isostatic filling” occurs when the pressure in a liquid storage tank equals the pressure in a container. Fill liquids with gas, such as champagne, beer, etc.
◎ Powder Filling Machine
Powdery and granular products in the food, agricultural, chemical, and by-product sectors are dispensed using this equipment.
◎ Paste Filling Machine
It may fill water to cream viscosity products and is perfect for food, pharmaceutical, chemical, and pesticide industries.
◎ Sauce Filling Machine
It is classified into automated and semi-automatic filling machines and is suitable for filling thick sauces with grains and liquids of high concentration.
◎ Granular Slurry Filling Machine
The machine features a semi-automatic granular slurry piston filler for filling particle slurry viscosity fluids for pharmaceuticals, food, and pesticides.
◎ Oil Filling Machine
This machine is for oil materials. Available in both manual and automatic filling. Flow meters classify by the method of measurement.
◎ Plug Filling Machine
This machine finds extensive use in the chemical, pharmaceutical, food, pesticide, and oil sectors.