The working principle of the filling machine:
① All of the different parts of the equipment are coordinated and divided up using transmission machinery to get the overall linkage impact.
② Induction is made possible by an infrared sensor built into the feeding track.
③ A jam will automatically occur when the bottle reaches a particular number; This happens after the bottle in front has been filled.The bottle in the back can fill in any gaps along with the “No bottle, no filling” setup.
④ Upon reaching the lower filling head position, the rest of the working areas stop functioning. It’s just the filling head that operates on the bottles.
⑤ When taking the bottles out, the filling nozzle stops working, the rails move, and the bottle stopper comes out.
⑥ The moving bottles head to the cylinder containing the bottles on the rotating table, then move up to the desired height.
⑦ The return pipe closes when the bottles are in the air and reach a certain height.
⑧ After closing the gas valves and the liquids, release a bit of pressurized gas to keep the gas-carrying containers from bursting upon descending. The filling procedure is now complete.
Now that we’ve learned how a bottle filling machine works let’s look at how it’s grouped into different types.
Classifications of Bottle Filling Machines
Bottle filling machines classify as follows based on how they fill:
This filling machine type is known for its technology, dependability, and process flow. It is easy to use, maintains food hygiene standards, and has a high degree of automation suitable for beverage makers.
With the new horizontal structure, it is lightweight and self-pumping. Hoppers are available for a thicker paste. They are switchable manually or automatically and have an anti-drip filling method. Moreover, optional parts are a needle filling head, rotary or ball valve control system, and hopper.
Vacuum Filling Machine
The machine has a simple design, efficiency, which allows it to adapt to any viscosity.
Atmospheric Pressure Filling Machine
This filling machine has two types: one that fills at a set time and one that fills all the time. Suitable for gas-free liquids with low viscosity.
Pressure Filling Machine
This filling machine has two types: A process known as “isostatic filling” occurs when the pressure in a liquid storage tank equals the pressure in a container. Fill liquids with gas, such as champagne, beer, etc.
Powder Filling Machine
Powdery and granular products in the food, agricultural, chemical, and by-product sectors are dispensed using this equipment.
It may fill water to cream viscosity products and is perfect for food, pharmaceutical, chemical, and pesticide industries.
It is classified into automated and semi-automatic filling machines and is suitable for filling thick sauces with grains and liquids of high concentration.
Granular Slurry Filling Machine
The machine features a semi-automatic granular slurry piston filler for filling particle slurry viscosity fluids for pharmaceuticals, food, and pesticides.
Oil Filling Machine
This machine is for oil materials. Available in both manual and automatic filling. Flow meters classify by the method of measurement.
Plug Filling Machine
This machine finds extensive use in the chemical, pharmaceutical, food, pesticide, and oil sectors.