How Does a Bottle Filling Machine Works?

How Does a Bottle Filling Machine Works

The Working Principle of the Filling Machine:

① All of the different parts of the equipment are coordinated and divided up using transmission machinery to get the overall linkage impact.

② Induction is made possible by an infrared sensor built into the feeding track.

③ A jam will automatically occur when the bottle reaches a particular number; This happens after the bottle in front has been filled.The bottle in the back can fill in any gaps along with the “No bottle, no filling” setup.

④ Upon reaching the lower filling head position, the rest of the working areas stop functioning. It’s just the filling head that operates on the bottles.

⑤ When taking the bottles out, the filling nozzle stops working, the rails move, and the bottle stopper comes out.

⑥ The moving bottles head to the cylinder containing the bottles on the rotating table, then move up to the desired height.

⑦ The return pipe closes when the bottles are in the air and reach a certain height.

⑧ After closing the gas valves and the liquids, release a bit of pressurized gas to keep the gas-carrying containers from bursting upon descending. The filling procedure is now complete.

Now that we’ve learned how a bottle filling machine works let’s look at how it’s grouped into different types.

Classifications of Bottle Filling Machines

Bottle filling machines classify as follows based on how they fill:

◎ Water Bottle Filling Machine

This filling machine type is known for its technology, dependability, and process flow. It is easy to use, maintains food hygiene standards, and has a high degree of automation suitable for beverage makers.

◎ Liquid Filling Machine

With the new horizontal structure, it is lightweight and self-pumping. Hoppers are available for a thicker paste. They are switchable manually or automatically and have an anti-drip filling method. Moreover, optional parts are a needle filling head, rotary or ball valve control system, and hopper.

◎ Vacuum Filling Machine

The machine has a simple design, efficiency, which allows it to adapt to any viscosity.

◎ Atmospheric Pressure Filling Machine

This filling machine has two types: one that fills at a set time and one that fills all the time. Suitable for gas-free liquids with low viscosity.

◎ Pressure Filling Machine

This filling machine has two types: A process known as “isostatic filling” occurs when the pressure in a liquid storage tank equals the pressure in a container. Fill liquids with gas, such as champagne, beer, etc.

◎ Powder Filling Machine

Powdery and granular products in the food, agricultural, chemical, and by-product sectors are dispensed using this equipment.

◎ Paste Filling Machine

It may fill water to cream viscosity products and is perfect for food, pharmaceutical, chemical, and pesticide industries.

◎ Sauce Filling Machine

It is classified into automated and semi-automatic filling machines and is suitable for filling thick sauces with grains and liquids of high concentration.

◎ Granular Slurry Filling Machine

The machine features a semi-automatic granular slurry piston filler for filling particle slurry viscosity fluids for pharmaceuticals, food, and pesticides.

◎ Oil Filling Machine

This machine is for oil materials. Available in both manual and automatic filling. Flow meters classify by the method of measurement.

◎ Plug Filling Machine

This machine finds extensive use in the chemical, pharmaceutical, food, pesticide, and oil sectors.

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