Industrial mayonnaise machine uses advanced technologies in the manufacture of mayonnaise. It is a fully automated system that is made up of compact mixing tanks and buffer tanks. The design makes it easy to clean and maintain. Modern technology and a modern approach to designing the whole plant can mean production costs will go down.
This mayonnaise machine has a vacuum emulsifier, an essential and unique piece of machinery in the mayonnaise production line. It is also used in many other industries, such as cosmetics, food, chemicals, pharmaceuticals, etc. It mixes, emulsifies, and homogenizes materials in a vacuum to make mayonnaise of high quality.
During normal production, the operator may forget to check how the equipment runs. So, when the technicians from the regular emulsifier manufacturers go to the site for debugging, they will stress that the operator should pay attention to how the equipment works to avoid misusing it and should check the status of the equipment at all times so as not to break the rules. Damage to equipment and loss of materials is caused by the operation.
Carelessness can cause problems with the order of starting up and feeding materials, the cleaning method and the choice of cleaning supplies, the feeding method, the treatment of the environment during the working process, etc., such as foreign objects falling into the emulsification by accident during use.
Boiler damage, incorrect operation sequence leading to the scrapping of trouble and materials, spillage of materials during hand feeding, and human safety issues like sliding and knocking with objects, etc., are all simple to miss and more complicated to analyze later on. The operators need to improve supervision and safety measures. Also, if there are strange happenings at work, like strange noises, smells, or sudden vibrations, the operator should check it immediately and handle it the right way.
Solving Mayonnaise Making Machines’ Problems
1. Cleaning vacuum emulsifier
Keep the vacuum emulsifier clean and sanitary regularly.
2. Electrical maintenance
The equipment and electrical control system must be clean and hygienic. You must effectively work on moisture-proofing and anti-corrosion works. The inverter must be appropriately ventilated and dust-dispersed. If this part is poorly handled, it might significantly influence the electrical equipment and cause it to burn out. Before doing electrical maintenance, turn off the main gate, lock the electrical box with a padlock, and ensure reasonable safety signs and protection.
3. Heating system
Check regularly both the steam trap and the safety valve to avoid blockages from debris as well as corrosion, contamination, and failure of the valve.
4. Vacuum system
In the process of using the vacuum system, especially the water-ring vacuum pump, rust or debris can sometimes cause the rotor to get stuck and the motor to burn out. In daily maintenance, check to see if there is a blockage in the rotor. The water ring system should make sure that water flows smoothly. If the vacuum pump stops working when you try to start it while operating, stop it right away and try again after cleaning it.
5. Sealing system
The emulsifier has a lot of seals. Change the mechanical seal’s moving, and stationary rings regularly. How often you use the equipment affects the length of the cycle. The double-end mechanical seal should always check the cooling system to ensure that a problem with the system doesn’t burn out the mechanical seal. Choose the skeleton seal depending on the material’s properties. Replace it regularly according to the maintenance manual.
The user manual will tell you how often to change the lubricating oil in motors and reducers. If you use lubricating a lot, check the viscosity and acidity of the lubricating oil ahead of time, and change it before use.
Whenever you use the equipment, you must send the instruments and meters to the proper departments for proper checking. This is to make sure that the equipment is safe.
Stop immediately if the vacuum emulsifier makes a strange sound or does something wrong while running. Then turn back on after fixing the problem.
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