Industrial Planetary Mixers: Design, Applications, Features, and Benefits

Industrial Planetary Mixers

 

The specifications of industrial planetary mixers are tailored to the specific task at hand and the final output. For instance, achieving effective mixing, interacting, kneading, and dissolving effects with multi-double agitators. This feature equipment rotates simultaneously about two axles and is separated according to the viscosity and characteristics of the product’s material. 

Design


A multi-layered toothed disc spinning at very high linear speeds makes up the high-velocity disperser. It spins on its axle and has a powerful dispersing effect, allowing it to dissolve powdered additives in liquid quickly. 

A dedicated set of scrapers in the mixer will scrape the barrel’s sides. And the mixing paddle may also be used as a scraper. This allows it to reach the barrel’s bottom and prevents the product from becoming unstable in the corners. 

The double planetary mixer uses wheel drive with planetary gears. With its high output torque, this equipment is ideal for high-viscosity materials and other challenging applications. It is applicable in conjunction with a vacuum system to achieve vacuum mixing. To enable thermostatic mixing, the mixing bucket can be customized with a heating jacket and a mold temperature controller.

The primary function of a planetary mixer is vigorous mixing, but it also has many other uses. This mixing assembly gets its name from the planetary agitation pattern it displays. In addition to rotating around the bowl’s center, the planetary blades spin on their axis, creating a more thorough and uniform mixture.

The planetary mixer machine guarantees a perfectly uniform mixture for both simple and complex tasks. The waste it generates is low, and its upkeep is also minimal. The adhesives, medicines, foods (including dough), chemicals, electronics, plastics, and pigment industries favor its usage because of the ease with which it mixes spherical goods. 

When working with thick pastes, either at room temperature or in a vacuum, a planetary mixer is the best tool for the job. Because most doughs and batters are made in the mixing bowl, it is the most crucial component of the planetary mixer. It ensures that the components are well combined and may be removed from the machine, making it useful for a wide range of tasks.

This innovative design facilitates homogeneous mass transfer, facilitating the efficient blending of liquids with viscosities ranging from medium to high. This article continues by discussing the benefits of utilizing a planetary mixer and outlining its primary characteristics.

Applications


Mixers come with a wide variety of blade options. Install any size or form on any axis you choose. Due to the limited number of tools needed and the abundance of accessible attachments, this has various uses in a bakery.

Perfect for use in the coating, putty, adhesive, energy, electronics & electrical appliance, pharmaceutical, cosmetic, food, and other sectors where dispersing and mixing ingredients is essential. Jam, cream, ceramic paste, structural adhesives, battery paste, silicone inks, solder paste, sealants, etc., slurries with a viscosity below 3,000,000 cps and a solid content below 90%.

  • Pharmaceuticals, Cosmetics products, creams, lotion, etc.,
  • Dental Fillers, Powder Coating, Blending powders
  • Biotech industries, Emulsions, Explosive
  • Agricultural pesticide products
  • Caulking and Wax Compound
  • Battery Pastes, Gel Products
  • General Chemical Industries
  • Food products, Bakeries
  • High-Viscosity product
  • Adhesive and Sealant
  • Colors, Resins

We provide a wide range of customization choices, including explosion-proof, closed, heated, PLC intelligent control, and other variants. Stainless steel 316 (SS316L) and other spraying materials are available upon request.

  • Dual planetary power mixer
  • Double planetary mixer
  • Multi-functional mixer
  • High viscosity mixer
  • Multi-shaft mixer
  • Planetary mixer

Features


Depending on the model of the planetary mixer you choose, there are several variables to consider. There are a wide variety of models, each with its own unique set of features and requirements in terms of area, lifting capacity, working capacity, primary motor, beater, and lifting capacity. A planetary mixer consists mainly of the following:

  • Ingredients or materials bowl
  • Hook, flat beater, or other mixing tools
  • Motor to power whisks
  • Operator box to regulate mixing process, timing, speed, etc.

Many attachments, such as a dough hook, apply to knead the dough for various baked goods. Cream, Genoese masses, etc., may be mixed more efficiently with a mixing paddle. The egg white component of an egg, mayonnaise, soft cream, etc., may all be beaten with ease with a whisk attachment.

Some of the key features of a planetary mixer are as follows:

  • Planetary blades, either single or double.
  • A floating scraper blade that conforms to the shape of the bowl.
  • Easy mounting with a single fundamental framework.
  • A lift that is both manually and hydraulically driven and uses an electric pump for air or oil.
  • Heat treating and hardening also occur on the unique steel planetary gears, which are best for longevity.
  • Stirrup, vertical, and hybrid blade configurations are all possible.
  • The rotational velocity of the blades is adjustable; it achieves excellent mixing results.
  • Guarantees a homogenous mixing and uniform consistency.
  • Includes a traverse control panel and other features.
  • Easy to use, clean, and maintain.

Benefits


This is the standard method for mixing sticky or otherwise difficult-to-process substances. In most cases, it is not applicable for mixing liquids. As a result of using this mixer, much less time and energy are necessary to meet industrial standards for mixing a wide range of chemicals.

The benefits of using industrial planetary mixers are as follows:

  • For optimal homogenization, an industrial planetary mixer can handle even the most difficult ingredients.
  • Reduce wear and tear and low maintenance requirements are important advantages.
  • Waste minimal amounts of resources (including material).
  • Enhances the efficiency of the mixing stars by the fact that they rotate on separate axes.
  • Complete recirculation of all material.
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