MAYO MIXER™ Mayonnaise Filling Machine:The Selection Guide
MAYO MIXER™, a China-based company, is a mayonnaise machine manufacturer, producing mayonnaise filling machines and other mayonnaise processing equipment. Our mayonnaise mixers are excellent for creams, ointments, lotions, and emulsions with different consistencies. These products are used widely in the food, pharmaceutical, cosmetics, as well as chemical industries.
We have the equipment to handle thick liquid food products such as mayonnaise. Mayonnaise filling machines, mayonnaise making machines, and various forms of equipment, such as customizable cappers, labelers, and conveyors, are available to meet the needs of mayonnaise packaging applications.
As part of our services, we will help you determine the right equipment for your mayo production line, as well as installation and maintenance. Check out our various machines for making mayonnaise to see which will work best for you!
Mayonnaise Filling Machine
Mayonnaise Filling Machine By MAYO MIXER™
Mayonnaise is a thick, cold sauce or dressing often used on sandwiches, salads, French fries, hamburgers, etc. It is also the base of many other sauces, like tartar sauce, fry sauce, remoulade, salsa golf, and rouille.
Mayonnaise is an emulsion of oil, egg yolk, and an acid, like vinegar or lemon juice. There are many different kinds of mayonnaise, and many of them add other flavors. It can be almost white or pale yellow and feel like a light cream or a thick gel.[From Wiki]
Recipe articles like “How to Make Homemade Mayo” and “DIY Mayonnaise,” which are popular on the internet right now, are something we read often. Still, the steps and recipes for making mayonnaise go back to the early 1800s. The oldest method was to mix raw egg yolk, salt, oil, and vinegar in a bowl and stir it while adding vinegar every so often until the sauce thickens.
Following a recipe is one way to make perfect mayonnaise, but mixing is also important. An emulsion of all the ingredients would make a smooth, homogenous, and tasty mayonnaise that is ready to use. This is done by blending all the ingredients together perfectly.
MAYO MIXER™ Mayonnaise Filling Machines
Mayonnaise filling machines are made to fill pasty food products like mayonnaise, tomato paste, sauce, honey, jam, gel, peanut butter, oil, etc., into containers.
Our mayonnaise filling machines are made to fit different products, filling volumes, and filling capacities. You may add a bottle unscrambler machine, a filling machine, a capping machine, a labeling machine, an ink-coding machine, and/or a mayonnaise packing machine.
MAYO MIXER™ filling machine is run by a PLC program system and uses a piston pump for filling. By changing the position of the pump, one filling machine can quickly and accurately fill bottles.
Automatic Mayonnaise Filling Machine Mayonnaise filling machine can use for different kinds high viscosity products like sauce, honey, paste, etc, speed can be customized depends on clients demand.
Automatic Mayonnaise Making Machine Mayonnaise mixer machine with high speed emulsifying homogenizer and External loop device, pneumatic valve control automatically, The finished product has high quality and good taste.
Automatic Ketchup packing Machine It is suitable for packaging sauces, oils, emulsions and other products.With high-sensitivity photoelectric color tracing and digital input of the cutting position, the accuracy of the cut improves.
After the process of filling containers with liquid is done, the capping device puts on custom caps of different sizes and shapes. The labeling device applies containers branded labels with images and text. A system of conveyors can move products through the packaging system quickly and efficiently, from filling to sealing. The speed and configuration of the conveyors can be adjusted and controlled. With all this equipment set up in your facility, you can speed up and improve the accuracy of your mayonnaise packaging process.
Advantages of Mayonnaise Filling Machines
- This mayonnaise filling machine can fill many kinds of sauces, thick pastes, liquids with a high viscosity, pulp with granules, and fruit jams. It’s excellent dosing equipment for bottling ketchup, chili sauce, concentrated soup, salad, pepper sauce, peanut butter, chocolate paste, etc.
- This filling machine has a fully automatic system, PLC control, a 7-inch touch screen, and well-known electric and pneumatic parts from Siemens, Schneider, Airtac, and Omron.
- Our machines are high-quality 304/316 stainless steel and aluminum alloy. Anti-corrosion machines made of PVC or PP can be made to fit the needs of corrosive products.
- With the touch screen, it’s easy to change the amount of filling. Quick and fast joints are used to put the machines together, making it easy to take them apart, fix them, and clean them.
- This mayonnaise filling machine features a highly automated liquid level control mechanism for feeding.
- The filling nozzles are designed with an anti-drip mechanism, preventing the products from leaking on the bottles when filling.
- Nozzle capacities may be adjusted to meet specific needs. Nozzle configurations with 2, 4, 6, 8, 10, or more nozzles are available.
- Depending on the product, a mixing hopper and hot filling with a temperature-controlled system are also available.
- Dosing with pistons is very accurate.
Mayonnaise Filling Process
- The bottles are placed on the conveyor belt.
- When the bottle reaches the correct position, the servo motor piston fills.
- Corking and separating bottle caps.
- Pressure Cap.
- Screwing on bottle caps.
- Put labels on both sides of the bottle automatically.
- Final check of seal appearance.
- Filling Head
Mayonnaise is put in the material cylinder, and the piston pushes it into the measuring cylinder. The Mayonnaise is then sent to the filling pipe by moving the piston. As the bottle moves the conveyor belt into the filling machine, the filling head moves down to start filling. Once the bottle is full, the conveyor belt will send it to the capping station. (The filling process doesn’t leak, the number of filling heads can be changed to fit your needs, and the filling head’s diameter is based on the diameter of the mouth of your barrel.)
- Control Panel
The control panel is an essential part of the filling machine. It has a touch screen, a switch to turn it on and off, and an emergency button. When pressing the right button, the filling machine will run the right program.
This automatic mayonnaise filling machine has an alert screen that will be provided to warn packagers when there is a general problem with the filling equipment or the packing process. In addition to alerting, the screen may help identify the problem if it is not immediately clear.
- Conveyor Belt
When the bottles are positioned on the conveyor belt, they are transported to the filling machine and filled. It is discharged through the conveyor belt when it has been filled. The whole procedure is designed to save time. The conveyor belt can handle a variety of bottle sizes. The width of the two pipes may be adjusted to match your container, allowing a smooth and safe transfer from the conveyor belt. Sensors on the conveyor’s side detect if the bottle is empty and send signals to the screw cap refill station.
Customizing mayonnaise filling machine is a process that involves a few steps. Complete the packing system by selecting from a variety of sizes, layouts, and installations. A team of skilled specialists will help choose the equipment needed and build a tailored strategy that will work best for the facility. To begin planning and installing a complete system of mayonnaise filling machines, contact a manufacturer for guidance and take advantage of extra services that will help maintain the production line’s performance.
MAKWELL provides a range of mayonnaise filling machines ensuring companies have the most appropriate machinery for their unique requirements. The Makwell team may assist in determining which device is most suitable for each production line by customizing the machinery dimensions, configurations, and setups.
MAKWELL Mayonnaise Filling Machines
Food products, particularly unpasteurized raw food, must be paid in the product’s preparation and packaging by using appropriate packaging materials and conducting the bottling procedure following all applicable hygienic regulations. Moreover, the MAKWELL mayonnaise filling machines have an easy disassembly and maintenance process. Thus, they are suitable for jar preparation in products like;
• mayonnaise
• sauerkraut
• pesto
These machines can fill containers with grained pastes, jams, semi-fluids, and other viscous substances. Additionally, it can fill jars with sauces containing meat or greens and do so at low and high temperatures.
Automated stirring functions, easy installation, high filling accuracy, and easy operation are all features of the mayonnaise filling machines. The filling valve is controlled pneumatically, with adjustments available for the volume and speed.
Additionally, the stainless steel construction of this machine ensures hygienic food processing and complies with all the national sanitary food regulations.
Be at ease, as the MAKWELL mayonnaise filling machines are developed to accommodate the continuously changing needs of the mayonnaise industry- producing optimal machinery to fulfill any mayonnaise filling requirements.
• Mayonnaise filling machine employs electrical components from well-known advanced companies. The manufacturing is reliable and consistent, and the product is developed in accordance with GMP criteria.
• The filling mechanism through the plunger pump does not absorb any drugs or substances, is resistant to high temperatures, is chemically stable, corrosion-proof, and durable in general.
• An error-correction mechanism for bottles on the mayonnaise filling machine was particularly built to prevent erroneous or misaligned bottle positions from occurring during operation- this helps to maintain a stable and continuous filling process throughout the procedure.
For thick liquid food products like mayonnaise, special filling equipment is essential for the success of the mayonnaise packaging process. It is important to choose a mayonnaise filling machine that is made to work with the product and can be changed to meet the needs of specific applications. Selecting the mayonnaise packaging machine to work must depend on the following:
1.Filling material characteristics include viscosity, foaming, volatility, gas content, etc.
2.The range of the process where it shows how well it can adapt to different production needs. The wider the range, the better the use of the equipment and the more tasks a single machine can do.
3.Filling equipment that works accurately. The national rules allow for a 1% error in filling. So, when buying a filling machine, you can buy it with confidence if the manufacturer says the error value is between 0.5% and 1%.
Mayonnaise is a viscous liquid with a high viscosity, no foaming, and a certain fluidity. Filling machines that are cost-effective and have piston filling mechanisms are highly efficient and are often recommended. In what way? Here are some essential reasons why;
1.Automatic piston filling machines are very flexible piston fillers that can fill quickly and accurately a wide range of products. From liquids with low viscosity to pastes or creams with high viscosity, with or without chunks or particles.
2.This mayonnaise filling machine can fill bottles with a capacity of 50 ml to 5000 ml, 100 ml to 1000 ml, or 500 ml to 5000 ml, depending on the size of the piston cylinder. A dual lane option is available to increase production by 100% while keeping valuable line space. It can be set up with 2, 4, 6, 8, 10, 12, or 16 nozzles to meet different production needs.
3.A frame made of 304 stainless steel is used to make the piston mayonnaise filling machine. It comes standard with PLC control and touch screen HMI for reliable, repeatable control with minimal operator intervention. Precision bored, heavy-walled metering cylinders dispense product with an accuracy of +/- 0.2%.
4.High-precision, servo motor-driven screw movement is faster and more precise than the pneumatic system.
5.Food-grade stainless steel and plastics are used for sanitary operations or use. Anodized aluminum components are also available.
6.The “no container/no fill” feature looks for containers that are missing or in the wrong place to stop waste and product spillage.
7.Unique variable speed control and separate actuator of a dual-stage fill provide precise “no-spill” control for top-off applications or filling complex products.
- Before going into the piston mayo filler, empty bottles are lined up on the main drive conveyor. When bottles go into the filler, optical sensors count them to ensure the correct number of bottles are in place.
- The bottle clamping mechanism uses air pressure to hold the bottles in place once they are in the right place. This guarantees the bottles are in the right place under each filling head to avoid under-filling or over-filling.
- The filling process starts when a series of valves made of stainless steel drop into the bottles. This makes filling fast, accurate, and consistent. After reaching the target volume, the out-gate cylinder moves out of the way, letting the filled bottles continue down the conveyor to be sealed.
Makwell Mayonnaise Filling Machine
Makwell is a professional mayonnaise filling machine manufacturer in China. We are exporting series of filling machines for over 15 years. Since the start, we had established more than 300 customers in over 50 countries.
As an ISO9001 company, we will deliver you high precision mayonnaise filling machine. If you are looking for a unit to add to your current production line, Makwell is your best choice.
Makwell designs and builds a mayonnaise filling machine to meet the evolving needs of the mayonnaise industry. Through innovation, we are manufacturing state-of-the-art machinery to meet your production goals. You can get a perfect unit to handle your mayonnaise filling needs.
Makwell mayonnaise filling machines designs to work with viscous liquid food products. Suppose you install this equipment in your facility. In that case, you can benefit from the accuracy and maximum productivity throughout the packaging process.
Experts supervise the production of your filling machine. From assembly to installing components, we have a team to control. We can customize some parts, like cappers, to fit custom caps in various sizes and shapes on containers. In fact, more than 80% of the parts come from international brands, such as Siemens, ABB, etc. For that reason, you can guarantee a high-quality machine.
We can also apply your brand label with custom text and images. Can tailor the speed settings and other configurations according to your requirements.
With customization available, you can meet your specific application needs. Our experienced team of professionals will assist you in designing customize the system. We will help you choose the best process for your unit development. That way, you can get equipment that works best in your plant. Makwell will provide you with customized professional service.
All Makwell mayonnaise filling machines meet GMP standards. High-standard QC quality inspection on your unit. They also come with a 1- 2 years free warranty.
Have more questions? Please feel free to contact us today! We have a sales team ready to assist with your queries.