Mayonnaise Making Mixer Machine
MAYO MIXER™ is a China-based mayonnaise machine manufacturer, as well as a variety of mayonnaise filling machine and packaging machines. Our mayo mixers are used to make many different kinds of creams, ointments, lotions, and emulsions. These products are used in the cosmetic, pharmaceutical, food, and chemical industries. Explore the following types of mayonnaise machine below to find out which vacuum emulsifier homogenizer is best for your needs.
Mayonnaise Making Machine
Send Inquiry
Mayonnaise Machine Manufacturing By MAYO MIXER™
We all love food, and just like butter, mayonnaise is an important part of almost any dish. It’s that thick, creamy sauce we make in the kitchen to go with any snack or meal. Mayonnaise goes well with both cold salads and special dishes that wouldn’t be the same without it, like Mexican street corn bake, Slim Italian Deviled Eggs, Baked Onion Dip, Warm Chicken Tortellini Au Gratin, and many more.
We have seen many articles on the internet with titles like “How to Make Homemade Mayo“ or “DIY Mayonnaise,”. Recipes and steps for making mayonnaise date back to the early 1800s. The oldest method was to mix raw egg yolk, salt, oil, and vinegar in a bowl and stir it while adding vinegar every so often until the mixture thickens.
Now, one thing to think about when making a tasty mayonnaise is the recipe. Another is how to mix the ingredients. If you mix all the ingredients just right, you’ll get a smooth, fine, tasty mayonnaise that is ready to use.
The following is a common mayonnaise production process ingredient scheme, suitable data reference can be made.Excellent mixing comes with great technology and the right ingredients to make a delicious and delicious mayonnaise that still has that home-cooked feel.
Ingredients |
Percentage （basis of 100kg） |
Ingredients |
Percentage |
| Egg yolk powder | 3% | Liquid egg yolk | 7.5% |
| Water | 13.5% | Water | 3% |
| Repeseed oil | 70% | Repeseed oil | 80% |
| Sugar | 3% | Sugar | 3% |
| Salt | 1.2% | Salt | 1% |
| Mustard | 0.7% | Mustard | 2% |
| Lemon juice | 3% | Lemon juice | 0 |
| Vinegar | 5% | Vinegar | 3.5% |
| Xanthan Gum | 0.4% | Xanthan Gum | 0 |
| Guar gum | 0.2% | Guar gum | 0 |
MAYO MIXER™ Mayonnaise Making Machines
We are a mayonnaise making machine manufacturer for small to large-scale Mayonnaise manufacturing, making perfect, high-quality mixtures,and we can customize entire production line of mayonnaise according to your needs.
- MAYO MIXER
Key parts of mayonnaise production lines are pumps that are clean and can work close to the product.It can be used with thick materials and in situations where gentle pumping or dosing is important.
- Makwell Valves
Makwell valves were made to be flexible, reliable, and have new control functions.
- Product Recovery Systems
We made Product Recovery Systems for long pipe routes. They cut down on waste and can be easily cleaned away (CIP).
Structure of Mayo Machine
This mayo making machine system’s core is the external circulation homogenization system. It combines inhalation, transport, dispersion, and CIP cleaning online. The dual-stage design of the pump makes it possible for the homogenization system to mix materials well, pump strongly, and move very viscous materials. It will let the water and oil phases be mixed directly in the homogenization system before being pumped to the reactor to be stirred. This will get rid of the problems with the current approach.
This system is very effective as it combines a high cycle efficiency, consistent particle size in the material being made, and excellent emulsification. Solids and liquids can be put right into the emulsification head, where they are quickly and completely mixed and spread out to prevent clumping. The system can be used as a transfer pump to supply rotating spray balls with high-pressure cleaning fluid in the CIP cleaning process.
- The emulsification and dispersion stages are introduced to the working head directly.
- The tie rod is easy to fix and take apart because it is made of separate pieces.
- Material circulation, CIP cleaning, and discharge need no extra pumps.
- Complete control over whether or not the material passes through the emulsification chamber.
- Better results and less time spent processing.
The core emulsification system can be paired with hoppers, pretreatment reactors, and discharge buffer tanks, depending on the production needs. In addition, other heating and cooling systems can be added. Even the circulation line can heat the material directly with steam. Our goal is to improve efficiency.
Depending on customers, the electronic control unit can be set up with a simple button system or a PLC touch screen system with recipe control. On request, machines can be run by hand or fully automatically.
When compared to the same kind of equipment, our automated system not only meets the customer’s performance expectations but also has big advantages in terms of price, delivery time, and after-sales service benefits.
Types |
MWM-10L |
MWM-50L |
MWM-100L |
MWM-200L |
MWM-500L |
MWM-1000L |
MWM-2000L |
|
| Design volume(L) | 13 | 65 | 130 | 260 | 650 | 1000 | 2900 | |
| Work volume(L) | 10 | 50 | 100 | 200 | 500 | 800 | 2000 | |
| Scraper stirring power(KW) | 0.55 | 1.5 | 2.2 | 3 | 5.5 | 7.5 | 11 | |
| Scraper stirring speed(rpm) | 0-80 | 0-80 | 0-65 | 0-65 | 0-65 | 0-45 | 0-45 | |
| Dispersed mixed power | 4 | 4 | 7.5 | 7.5 | 22 | 22 | 45 | |
| Dispersed mixed flowrate | 2000 | 2000 | 5000 | 5000 | 15000 | 15000 | 20000 | |
| Maximum circulating flowrate | 6000 | 6000 | 16000 | 16000 | 40000 | 40000 | 50000 | |
| Vacumm pump power | 0.55 | 0.55 | 1.5 | 2.2 | 3 | 4 | 7.5 | |
| Hydraulic station power | 0.55 | 1.1 | 1.5 | 2.2 | 2.2 | 3 | 3 | |
| Dimension | Length(mm) | 700 | 950 | 1400 | 1500 | 2200 | 2300 | 2800 |
| Width(mm) | 650 | 800 | 1200 | 1300 | 1850 | 2000 | 2400 | |
| Closed height(mm) | 1500 | 1650 | 1900 | 2150 | 2600 | 3400 | 4100 | |
| Opened height(mm) | 1850 | 2100 | 2600 | 3100 | 3700 | 5000 | 5900 | |
Advantages of MAYO MIXER™ Mayonnaise Mixers
- Maximizes Productivity
Both the thickening agents and the active ingredients are fully hydrated and spread out.
- High Mixing Capacity
This Mayo making machine can easily handle mayonnaise with a high viscosity, without the need for extra pumps or other equipment. Easy to change to fit different types of products and recipes.
- Fast Reaction Rates
Traditional ways of mixing aren’t as good as chemical reactions that use a lot of focused energy and happen quickly. Agglomerates are easy to break up.
- Emulsions are Stable
This Mayonnaise Mixer can make an emulsion that is consistent and homogeneous and has excellent chemical and physical characteristics.
- Vacuum Environment
The whole mixing system is a closed-loop, which means that unwanted air can’t get into it. By letting little or no air into the system, cavitation, which is when bubbles form in a liquid and damage the blades, is stopped.
- Less Waste and Clean
The scraper collects waste materials that can be picked up without stopping the process.
- High Quality and Reliability
This Vacuum Mayonnaise making machine offers consistency and stability from batch to batch, saving a lot of money on manufacturing.
Mayonnaise Making Process
When manufacturing or making a Mayonnaise mixer, it is important to consider the different thicknesses of the ingredients. Perfectly mixing the Mayonnaise ingredients is key to making high-quality finished products. It is essential to follow specific rules about the type of mixer to be used, the speed at which it should be operated, the number of agitators and the number of blades, and the method of mixing.
When making mayonnaise, the following steps are usually done before the production starts:
-
-
- The egg yolk and water are mixed first, followed by one-third vinegar.
- Before adding the oil in the next step, the ingredients are mixed in the vessel to make sure they are evenly spread out and wet.
- As the oil is added, the mixture is constantly mixed until it becomes very thick.
- During this process “cold process,” the temperature should not go above 5°C.
- Slowly, vinegar and oil are added next.
- In the “hot process,” temperatures of 70°C are used, and the filling is warm.
-
The Common Problems in Mayonnaise Making Process
-
-
- When oil is not added in the right amount, a formulation with a lot of oil can cause unpleasant breaks in the emulsion.
- Vinegar has a big effect on the stability of microorganisms. To keep the mixture stable, the PH must be kept the same while it is being mixed.
- The mayonnaise mixer should be able to mix and moisten the ingredients well in a small amount of liquid, since adding oil may change the consistency of the mixture.
- Air pockets must be kept to a minimum to keep the product from oxidizing and going bad.
- It takes longer to mix because it’s hard to get the stabilizers and thickeners to absorb water.
- Agglomerates form easily.
-
The Solutions
-
-
- Is there a mixer that can handle the whole process of making mayonnaise?
-
Yes. MAKWELL’s advanced research labs and analysts make the Mayonnaise Making Machine more effective and efficient than conventional mixers. This mayonnaise mixer is strong enough to carry the whole mayonnaise.
-
-
- What includes in the mayonnaise production process?
-
In the production process, the premixes are made quickly, the thickening and stabilizing agents are mixed with water, and the final oil-in-water emulsion is made.
-
-
- What happens to the water during the process?
-
The water is circulated throughout the system by the inline mixer.
-
-
- Can we use powdered eggs?
-
Yes. The egg yolk is put in the container. For egg powder, is quickly mixed with water and spread out in the fast-moving liquid stream.
-
-
- What to do with the remaining ingredients in the aqueous phase?
-
The rest of the ingredients for the aqueous phase are then added to the vessel or through the powder feed hopper, depending on the size of the batch and the properties of the powder.
-
-
- How automatic mayonnaise mixer blends ingredients?
-
With the help of the powerful mixer blades, ingredients are thoroughly mixed, spread out, and hydrated.
-
-
- What ingredient is needed to stabilize the solution?
-
The oil is added slowly and in a controlled way, just enough to keep the solution stable.
-
-
- What part of the Mayonnaise mixer will the ingredients get intense high shear?
-
The ingredients go into the Mayonnaise Mixer’s work head, where they are put through a very high shear.
-
-
- What happens after the ingredients are high sheared?
-
This mixes the oil into the water very finely, making an emulsion right away. With the last bit of oil, the vinegar and lemon juice are added.
-
-
- How method is used to ensure the consistency of the product?
-
As the viscosity goes up, the product keeps being recirculated to make sure of the consistency.
-
-
- What happens next after the recirculation?
-
After a short time of recirculation, the mayonnaise manufacturing process is done, and the finished product is sent out.
How to Improve the Mayonnaise Making Process?
Researching the difficulties inside the mayonnaise making process has given us valuable facts about where we can cut costs and save money. First, we look at the costs of running the business, such as ingredients, labor, and utilities. Then, we look at ongoing costs like maintenance, spare parts, and stops that weren’t planned.
1.Ingredients
The ingredients are the core of your production, so it’s essential to use them in the best way possible to get the quality and get the most out of what they can do.
- Effective Mixing
All of your ingredients and mayonnaise machine must work well together. Like using oil and eggs to build up the texture of a full-fat mayonnaise without over-shearing while mixing. Or making thickeners and stabilizers work better and make more sauce when they are mixed into sauce products. The most cost-effective systems for processing combine shear force and mixing time in a way that gives consistent quality with little waste of ingredients.
- Consistent Quality
The key is to keep quality consistent. A rejected batch loses all of its ingredients and has to pay for all of the costs of lost production time, extra cleaning, and other things that happen further down the line. You can make it less likely that a batch will be rejected by using a process that gives you full control over your production parameters and ensures that your ingredients and product are treated the same way at every step.
- Avoid Bottlenecks
You can probably think of a few areas where your production slows down. One problem often comes up is that ingredients are added slowly to the process. For cold emulsions, oil is often added slowly. A two-step emulsion process will speed up the rate at which your ingredients are taken in without affecting the quality of your product. This will speed up your whole production cycle.
2.Automatic Mayonnaise Making Machines
The efficiency of mayonnaise machines relies on the ability to thoroughly clean after each batch or before a new recipe is introduced. Shorter pipelines, better production planning, and careful handling of ingredients all help to save waste and boost efficiency.
- Labor
The less work you have to do during processing, the more automated your equipment is. And because there is less to learn, operator training is easier and faster. This makes it easier to build a flexible workforce, which is what modern manufacturing needs.
- Utilities
Modern machinery is more efficient and quick, so you need less water and electricity. This is true for both manufacturing and sanitation. Time and money are both saved by using machinery with well-planned CIP cycles.
- Equipment Maintenance
Unexpected breakdowns cause money to be lost. These can be kept to a minimum with a planned preventive maintenance program that cuts down on downtime and lets you schedule equipment service ahead of time. Using one type of equipment instead of several, you can also reduce the number of parts you need to keep on hand and the amount of work your maintenance staff has to do. When you rent space, it helps to have machines with a compact design because your costs go up with every square meter.
Improve Production Process with Mayonnaise Making Machines
Making delicious mayonnaise needs to follow instructions, but mixing is another consideration. A smooth, consistent, and tasty mayonnaise would be ready for use if all the ingredients were blended perfectly to create an emulsion.
Mayonnaise machines can be set up to meet your processing needs. It’s excellent for products that need to be mixed and emulsified while under a vacuum. It can be fitted with low-speed wall scraping and stirring for emulsifying and stirring high-viscosity products. It can also be equipped with a high-shear emulsifier, which can be used for dispersing, emulsifying, homogenizing, stirring, and mixing.
The main parts of a vacuum emulsifying mixer are the water phase pot, oil phase pot, emulsification mixing main pot, vacuum system, lifting system (optional), electrical control system (optionally a PLC), and operating platform, etc. The raw material receiving technology can handle all that goes into making mayonnaise, even liquid egg yolk, and liquid egg. The control system linked to the automatic weighing equipment ensures that each part can be weighed correctly and stored in good conditions.
The making of mayonnaise is rather straightforward. Prepare a tank with water and vinegar for mixing; this tank will be used to pump ingredients from other tanks. The components are blended into a uniform consistency with an emulsification mixer. The mayo is prepared to be pumped into the mayonnaise filling machine after it has been sufficiently mixed.
Mayonnaise filling machines are widely used in mayo manufacturing facilities. With ±1% filling accuracy, fill up to 100-2500 bottles per hour, depending on the filling range. The filling method can customize according to your product. A gravity flow filling machine is just what you need if the material has a low viscosity. If the material has a high viscosity, the best machine to use is one with pistons. This mayo filling machine can also be made with vacuum filling and diving filling if the material has a lot of foam.
Amazing results come from great technology and a trusted mayonnaise making machine manufacturer. We provide mayonnaise mixers and fillers for both small- and large-scale mayonnaise manufacturing, producing perfect, high-quality mixes that maintain the aroma of a comforting home recipe.