MAYO MIXER™ Mayonnaise Making Machine
Mayonnaise Making Machine & MAYO MIXER™

Mayonnaise Making Mixer Machine

MAYO MIXER™ is a China-based mayonnaise machine manufacturer, as well as a variety of mayonnaise filling machine and packaging machines. Our mayonnaise mixers are used to make many different kinds of creams, ointments, lotions, and emulsions. These products are used in the cosmetic, pharmaceutical, food, and chemical industries. Explore the following types of mayonnaise making machine below to find out which vacuum emulsifier homogenizer is best for your needs.

Mayonnaise Making Machine

Mayonnaise Filling Machine
Mayonnaise filling machine can use for different kinds high viscosity products like sauce, honey, paste, etc, speed can be customized depends on clients demand.
Mayonnaise Mixer Machine
Mayonnaise mixer machine with high speed emulsifying homogenizer and External loop device, pneumatic valve control automatically, The finished product has high quality and good taste.

Mayonnaise Machine Manufacturing By MAYO MIXER™

We all love food, and just like butter, mayonnaise is an important part of almost any dish. It’s that thick, creamy sauce we make in the kitchen to go with any snack or meal. Mayonnaise goes well with both cold salads and special dishes that wouldn’t be the same without it, like Mexican street corn bake, Slim Italian Deviled Eggs, Baked Onion Dip, Warm Chicken Tortellini Au Gratin, and many more.

We have seen many articles on the internet with titles like How to Make Homemade Mayo or “DIY Mayonnaise,”. Recipes and steps for making mayonnaise date back to the early 1800s. The oldest method was to mix raw egg yolk, salt, oil, and vinegar in a bowl and stir it while adding vinegar every so often until the mixture thickens.

Now, one thing to think about when making a tasty mayonnaise is the recipe. Another is how to mix the ingredients. If you mix all the ingredients just right, you’ll get a smooth, fine, tasty mayonnaise that is ready to use.

Excellent mixing comes with great technology. We are a mayonnaise machine manufacturer for small to large-scale Mayonnaise manufacturing, making perfect, high-quality mixtures that still have the feel of a home-cooked meal.

 

  • MAYO MIXER™ Hilge NOVALOBE®
    Key parts of mayonnaise production lines are pumps that are clean and can work close to the product.It can be used with thick materials and in situations where gentle pumping or dosing is important.
  • Makwell Valves
    Makwell valves were made to be flexible, reliable, and have new control functions.
  • Product Recovery Systems
    We made the VARICOVERⒹ Product Recovery Systems for long pipe routes. They cut down on waste and can be easily cleaned away (CIP).

 

 

 

Component Viscosity Purpose Percentage
Vegetable oil 0.0398 Pa·s Emulsion and stabilizer 78.5%
Vinegar white (10%) or lemon juice 12-15 cps PH regulator and as flavor; intensely influences microbiological stability 3.8%
Water 1 cp Emulsion 11.6%
Sugar 6.22 cp Flavor/nutritive carbohydrate sweetener 1.8%
Salt Flavor 1.2%
Spices (mustard, onion. etc.) 70,000 cps Flavor 0.3%
Dried egg yolk solids About 23,000 cps Emulsifier 2.8%

 

Advantages of MAYO MIXER™ Mayonnaise Mixers

  • Maximizes Productivity 

Both the thickening agents and the active ingredients are fully hydrated and spread out.

  • High Mixing Capacity

This Mayonnaise making machine can easily handle mayonnaise with a high viscosity, without the need for extra pumps or other equipment. Easy to change to fit different types of products and recipes.

  • Fast Reaction Rates

Traditional ways of mixing aren’t as good as chemical reactions that use a lot of focused energy and happen quickly. Agglomerates are easy to break up.

  • Emulsions are Stable

This Mayonnaise Mixer can make an emulsion that is consistent and homogeneous and has excellent chemical and physical characteristics.

  • Less to No Air 

The whole mixing system is a closed-loop, which means that unwanted air can’t get into it. By letting little or no air into the system, cavitation, which is when bubbles form in a liquid and damage the blades, is stopped.

  • Less Waste and Clean

The scraper collects waste materials that can be picked up without stopping the process.

  • High Quality and Reliability

This Mayonnaise making machine offers consistency and stability from batch to batch, saving a lot of money on manufacturing.

Mayonnaise Making Process

When manufacturing or making a Mayonnaise mixer, it is important to consider the different thicknesses of the ingredients. Perfectly mixing the Mayonnaise ingredients is key to making high-quality finished products. It is essential to follow specific rules about the type of mixer to be used, the speed at which it should be operated, the number of agitators and the number of blades, and the method of mixing.

mayonnaise making process

When making mayonnaise, the following steps are usually done before the production starts:

      1. The egg yolk and water are mixed first, followed by one-third vinegar.
      2. Before adding the oil in the next step, the ingredients are mixed in the vessel to make sure they are evenly spread out and wet.
      3. As the oil is added, the mixture is constantly mixed until it becomes very thick.
      4. During this process “cold process,” the temperature should not go above 5°C.
      5. Slowly, vinegar and oil are added next.
      6. In the “hot process,” temperatures of 70°C are used, and the filling is warm.

 

The Common Problems in Mayonnaise Making Process

      1. When oil is not added in the right amount, a formulation with a lot of oil can cause unpleasant breaks in the emulsion.
      2. Vinegar has a big effect on the stability of microorganisms. To keep the mixture stable, the PH must be kept the same while it is being mixed.
      3. The mayonnaise mixer should be able to mix and moisten the ingredients well in a small amount of liquid, since adding oil may change the consistency of the mixture.
      4. Air pockets must be kept to a minimum to keep the product from oxidizing and going bad.
      5. It takes longer to mix because it’s hard to get the stabilizers and thickeners to absorb water.
      6. Agglomerates form easily.

 

The Solutions

      1. Is there a mixer that can handle the whole process of making mayonnaise?

Yes. MAKWELL’s advanced research labs and analysts make the Mayonnaise Making Machine more effective and efficient than conventional mixers. This mayonnaise mixer is strong enough to carry the whole mayonnaise.


      1. What includes in the mayonnaise production process?

In the production process, the premixes are made quickly, the thickening and stabilizing agents are mixed with water, and the final oil-in-water emulsion is made.


      1. What happens to the water during the process?

The water is circulated throughout the system by the inline mixer.


      1. Can we use powdered eggs?

Yes. The egg yolk is put in the container. For egg powder, is quickly mixed with water and spread out in the fast-moving liquid stream.


      1. What to do with the remaining ingredients in the aqueous phase?

The rest of the ingredients for the aqueous phase are then added to the vessel or through the powder feed hopper, depending on the size of the batch and the properties of the powder.


      1. How automatic mayonnaise mixer blends ingredients?

With the help of the powerful mixer blades, ingredients are thoroughly mixed, spread out, and hydrated.


      1. What ingredient is needed to stabilize the solution?

The oil is added slowly and in a controlled way, just enough to keep the solution stable.


      1. What part of the Mayonnaise mixer will the ingredients get intense high shear?

The ingredients go into the Mayonnaise Mixer’s work head, where they are put through a very high shear.


      1. What happens after the ingredients are high sheared?

This mixes the oil into the water very finely, making an emulsion right away. With the last bit of oil, the vinegar and lemon juice are added.


      1. How method is used to ensure the consistency of the product?

As the viscosity goes up, the product keeps being recirculated to make sure of the consistency.


      1. What happens next after the recirculation?

After a short time of recirculation, the mayonnaise manufacturing process is done, and the finished product is sent out.

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