Water Bottle Filling Machine

How Does the Water Bottle Filling Machine Work?

The main principle behind the function of a water bottle filling machine is the Liquid Filling Line which automates the process of filling bottles with liquid in an efficient and accurate manner.

The following are three main operations involved in the water bottle filling machine:

a. Washing

Washing involves the bottles being placed on a conveyor belt going towards the washing unit where they will be thoroughly washed using a spray of distilled water. The bottles will then be subsequently dried.

b. Filling

There are various types of filling methods of which, Gravity Filling is the simplest. This involves bottles being placed on a conveyor belt going towards the filling unit where there is a platform that raises the bottle towards a filling tube connected to a supply tank containing the liquid which will be drained into the bottle. Gravitational pressure is responsible for the flow of the liquid from the supply tank, passing through the filling tube, into the bottle. Usually, the filling unit also features a special type of backflow valve that avoids leakage. It also controls the level of the liquid accurately to prevent spillage.

c. Capping / Sealing

The final step in the bottle filling process is the capping or sealing. This is where the bottles are sealed by putting caps on them once they are filled. This is an important process to ensure that the liquid contents of the bottle remain clean and uncompromised.

To sum up, the water bottle filling machine is a rotary-type machine that functions as an automatic bottle washing, filling, and sealing machine. It may be used for non-carbonated liquid drinks such as water and other beverages like juices.

The filling capacity of this machine in terms of volume is 50-1000ml but it may also be customized depending on your requested specifications. The filling speed is 15-100 bottles per minute, and it has an accuracy of 0-1%. Water bottle filling machine can accommodate high quantities of product in a minimal amount of time making it highly productive, as well as cost and time efficient.

What are the advantages of an automatic water bottle filling machine?

Filling water bottles with water is, actually, an arduous, tedious, and slow-moving process. A water bottle manufacturer knows all too well how hard it is to keep up liquid production. A great deal of effort and expense is involved, regardless of how big or small the company is. The best option for automating this process is by using a water bottle filling machine.

Water bottle filling machines are becoming more common in packing processes, and they come with many benefits. With a filling machine, it is no longer necessary to fill bottles by hand. Using a filling machine is essential when the volume of output is big enough. To learn more about these gadgets’ potential, here are some advantages of investing in water bottle filling machines.

☞  Adaptability and Flexibility

For packaging companies, water bottle filling machines can adapt and be flexible. In large manufacturing, filling heads might number eight or more. The nozzle bars of the machines can accommodate up to 16 filling caps. Note that restrictions and speed of the filling machines are different for each part. They depend on the shape and size of the container as well as what is inside or contents.

☞  Stability and constancy

Hand-filling of empty bottles is likely to result in variations in the amount of product. Automatic filling machines with dosing devices eliminate volume variance. Aside from speed, it can maintain a steady fluid flow throughout the operation. The filling will always be consistent regardless of weight, volume, or quantity.

☞  Operator demands are not necessary

An automatic water bottle filling machine does not need any human interplay. Setting up the production may seem complicated, but switching between bottles is easy. It only takes simple controls for pump operation, fill time, and scheduling or recording fills. It requires no operator intervention once set up. Packaging companies can meet market demands without being too overworked.

☞  Increase product output

With a water bottle filling machine, packaging companies can operate more efficiently. The machines also include bottle loading turning tables and a volumetric dosage dispenser. Sixteen filling heads enable the filler to load up to 130 containers per minute.

☞  More versatile and better-quality production

Automated filling machines fill multiple products on different types of containers. It can accommodate a wide range of container kinds and sizes. Furthermore, these amazing machines can also serve beverages of multiple thicknesses. And are helpful for loading and contracting a variety of products.

What is the working principle of the water filling machine?

Water filling machines employ a gravity-based system for filling production. The number of operators required for these machines varies depending on the level of automation, which may range from semi-automated to completely automatic.

Better understand the operating concept of automated water filling machines, as well as the fundamental facts that one should be aware of when dealing with a water filling machine.

The first step is to describe how the liquid filling line works in general. Generally, liquid products are filled into empty bottles. Additionally, cardboard boxes, pouches, and cans can also be used for liquid filling.

Water Filling Machine Working Principle

There are three primary operations are performed by liquid bottle filling machines:

1. Washing: Empty bottles are put on a conveyor belt and transported to the next phase. At the washing station, the bottles are cleaned thoroughly with distilled water before being dried.
2. Filling: Bottles are conveyed to the filling equipment and filled using a variety of methods depending on the viscosity of the filling liquid.
3. Sealing: The filled and labeled bottles are ready for sealing in this section. The water filling machine must be connected to the sealing unit for the sealing procedure; This is critical for the purpose of safety and cleanliness.

Gravity Filling-Water Filling Machine Working Method

The gravity filling procedure is a quick and straightforward way of filling liquids into bottle containers. To reach the filling tank in the machine’s center, bottles must travel along a conveyor and a platform.

The size of the housing bore and the time delay relay controls are attached to the magnetic coil are the ones responsible for controlling the filling speed and amount of the filling process.

Now, describe the procedure in the following order:

• Bottles that have been cleaned are transported to the filling station using a conveyor. It is brought to this stage by the use of a platform.
• The platform automatically changes the height of the lifting platform based on the size of the bottles being lifted.
• Once the water tank’s tap is moved to the bottle filling station, the nozzle will automatically open, and the filling process will begin.
• Air rises above the water in the filling container when it is vented through the tube in the bottle.
• The excess water level in the vent pipe rises to the same level as the liquid in the reservoir.
• After the container is filled to the required level, the filling valve is closed by lowering it from the filling position at a predetermined time.

Utilizing an automated water filling machine may result in increased production since it is equipped with speed-controlling features that enable it to adjust the pace of filling as required.

The production process may be managed in accordance with market demands, resulting in increased productivity. A water filling machine is an excellent approach to minimizing labor expenses, saving time and money in the packing process, and providing growing profitability, making it a worthwhile investment.

What kind of water bottle filling machine can I expect from MAKWELL? 

We are an excellent packaging and filling machines manufacturer . And we give you a wide range of automated water bottle filling machines. Our water filling equipment has several features, such as a PLC system, touchscreen display, and fill containers of different sizes and shapes. We have water filling machines that can wash, fill, and cap containers at the same time. And a labeling machine to complete your water bottle packaging line.

What are the benefits of MAKWELL water bottle filling machines?

Using MAKWELL water bottle filling machines will make your water bottle production faster, easier, and cheaper. For beverage manufacturers, speed is an important factor.

An automatic water bottle filler will help you quickly fill your bottles. For your convenience, you can adjust the speed limit as needed. It’s easier to control production to meet the needs of the market, which leads to more productivity. It’s cheaper because it reduces labor costs and time spent. With our water filling equipment, you will no longer need to spend time on non-productive activities.

Can water bottles be filled with different fillers?

MAKWELL offers a water bottle filling machine applicable for filling water bottles. It is also available in different fillers. The low water viscosity means that filling water bottles requires the right kind of equipment.

We provide water bottle filler solutions such as gravity filler, flow meter filler, vacuum filler, and weighing filter. Regardless of what type of water filling equipment you choose, we will always meet the highest standards for your needs.

What makes MAKWELL the best water bottle filling machine manufacturer?

Buying water filling equipment for use in the water bottling industry involves considering many factors. Choosing a manufacturer is an important one. Our company, MAKWELL, is well known for its experience and expertise in the filling and packaging industry. We are pleased to provide our clients with a comprehensive range of water bottle filling machines. All the way from production to packaging, our water bottle packaging lines will meet all of your needs.

What are MAKWELL water bottle filling machine applications?

The MAKWELL water bottle filling machine is applicable in filling non-carbonated drinks such as mineral water, drinking water, bottled water, purified water, etc. And can handle large water production demands. Our water filling equipment consists of washing, filling, and capping system. All these three systems work together in one machine.

If you want to fill viscous liquid, we also provide the corresponding cream filling machine.

What are the features of each water filling line operation?

As a water filling machine manufacturer, we offer you a selection of water bottle filling machine line that is high in quality, low cost, and give excellent service.

Our automated water filling equipment is equipped with features that will suit your requirements and allow you to achieve your water production goals.

All-in Water Bottle Filling Machine Features

1. The machine is for filling bottles with pure and mineral water.
2. The equipment is a single machine that does bottle washing, filling, and capping functions.
3. A PLC is in charge of the whole machine, and the touch screen serves as the human-machine interface.
4. Each part of the water filling machine that comes into contact with water is made of high-quality stainless steel 304. Stainless steel is also available if needed.

Features of Each Operational Function

• Washing System
  1.Each rinse head is 304 or 316 stainless steel and has a water-spray style inject design. This means that the heads use less water and are cleaner.
  2.The stainless steel gripper with a plastic pad makes sure that the bottles don’t crash while being washed.
  3.Washing pump made of 304/316 stainless steel.
• Filling System
  1.The filling volume is adjustable, and the water level remains constant after filling.
  2.A high-precision filling nozzle made of 304 Stainless Steel.
  3.Filling pump made of 304 stainless steel.
  4.Features “no bottle, no filling” system.
  5.All of the parts that come into contact with the water are 304 stainless steel. It has a fine polish, easy to clean, and has no death traps.
• Capping System
  1. The electromagnetic capping heads, which include a load discharge function, ensure little bottle crashes during the capping process.
  2. The whole construction is made of 304/316 stainless steel.
  3. Features “no bottle, no capping” system.
  4. When the bottles run out, the system automatically stops.

What water filling machines does MAKWELL offer?

In the field of water packaging, MAKWELL’s sales engineers are experts. We are glad to serve you a wide range of water bottling machines. Our bottle filling equipment is designed to meet the highest quality requirements in sanitary environments, guaranteeing to provide you with the best filling products. We have the right equipment for your needs, from water-thin to very viscous liquid products!

Timed Flow Water Bottle Filling Machine

The timed flow filling machine is great water bottling machine for entry levels. With the auto pinch, you can fill up to twelve bottles at a time. This water filling machine is perfect for filling watery and thin liquids.

It has six nozzles and can fill at a rate of six ounces per second. An expert operator can fill up to 2,500 smaller bottles each hour. Even when filling 10 ml bottles, the machine is very accurate. Larger bottles, like 500 ml, need more time to be filled. The parts of bottle filling machines that use pinch valves for product contact are easily cleaned by autoclaving.

An adjustable tabletop platform, a fill wand, and individual flow controls are all included with the unit. This low-volume, entry-level water bottle filling machine has six stainless steel filling nozzles, a pinch valve system, silicone or vinyl food grade tubing, and an easy-to-use microprocessor.

Before filling the bottles with water, it is important to clean them first. In the bottle washer, containers are cleaned and ready for filling. With up to three nozzles per container, the bottle washer may wash, rinse, and dry up to twelve times before filling.

Metered Flow Water Bottle Filling

MAKWELL positive displacement pump fillers measure fill levels by counting pump shaft rotations. You can choose from a manual single container filler to an automatic machine that can fill twelve containers.

Piston Bottle Filling

Semi-automatic and automated MAKWELL piston fillers will regularly fill your containers with the exact quantity of water. The volume of water poured into a bottle is regulated by the diameter and stroke length. In one cycle, the fully automatic machine fills twelve containers.

Water bottling machines with piston fillers ensure accurate filling and fill thin, thicker, and pulpier liquid products. It has a strong stainless steel frame and food-safe materials for all contact parts. The cylinder’s size and the piston stroke length determine how much a piston filler dispenses water.

MAKWELL water bottling machines use fill-to-level technology to make sure that water-filled bottles on the retail shelf look like they have the same amount of product, no matter how small the differences between the bottles are.

Our semi-automated pressure overflow filler works best to fill low viscosity liquids and fill water bottles. These adaptable machines can fit various containers, such as glass, rigid plastic, or metal. And can fill water from ounces up to gallons.

Stainless steel automatic models have a heavy-duty frame, a long conveyor that moves at different speeds, a diving header, six stainless steel nozzles, and an automatic bottle indexing unit. With its lockable casters, it can move quickly between filling lines, containers, labeling, and capping setups.

MAKWELL overflow filling machines work best when used to fill liquids with low to medium viscosities. And they’re great for filling foamy products at a high rate of speed.