Makwell Tube Filling and Sealing Machine
Makwell is a reputable manufacturer of tube filling and sealing machines. Our selection of tube fillers is used to fill a wide range of products into tubes including cream, gel, ointment, shampoo, toothpaste, adhesives, food products grease, sauce, and more, in various industries. What are the types of tube sealing techniques? We have a solution for this as well.
Our tube filling machines pack products with various flow and viscosity properties. They are suitable and rigorously compliant with GMP standards, making them perfect for sealing and filling laminated as well as aluminum tubes.
Tube Filling and Sealing Machine
This machine fills and seals gels, ointment, toothpaste plastic soft tubes. Hot air gun sealing and auto tube loading. Button & PLC controls, no tube no filling. Auto tube feed, fill, & discharge.
Tube Filling and Sealing Machine Advantages
Simple tube-filling software makes it straightforward to use. Operation status is also graphical; Easy to view.
Quick changeover allows easy filling of several products. Applicable to cosmetics, pharmaceuticals, food, and more.
It is fast, accurate, efficient, and makes low to no waste while increasing profitability and being cost-effective.
Customize to handle tubes with various shapes, sizes, capacities; Easily fill viscous and non-viscous products.
Tube Filling and Sealing
Our tube filling equipment has a high level of automation, including automatic loading, color matching, sealing, batch numbering, and discharge. The inner wall of the hose is heated inside as part of the internal heating process using a hot air heater, which blasts out the molten plastic for additional labeling and batch numbering. A cam-based indexing mechanism is used for the indexing, which results in accurate and dependable placement. Frequency conversion speed regulation is applied by the main motor to benefit fully adjustable functioning.
Tube Filler Operation
At filling stations, this advanced tube filler has a rotating plate that can fit tubes. The process of filling starts at the first station and then moves to the other stations. Before the tube moves on to the next part of the lotion cream filling process, where the product is coded, it gets two folds. As soon as the tube is full, it comes out of the machine. This results in completed filled tubes.
Automated Tube Filler Advanced Technologies
- PLC touchscreen controller by Mitsubishi Electric
- Servomechanism powered by Mitsubishi Electric
- SMC, Festo, Camozzi, and MetalWork pneumatic component
- Reservoir level sensor for automated filling
- Auto-temperature air heater
- Productivity counter
- Tube seal tester
Tube Filling and Sealing Machine Components
Many parts make a tube filler work, and each part is designed for particular functions. The following are the machine’s primary parts.
|Frame: This supports and holds the machine’s other parts. It is strong and can withstand corrosion, severe weather, and physical damage. The tube filler’s backbone is this frame.|
|Tank: This holds tube-filling products. It’s raised to make filling tubes easier. Tanks vary by machine, and product-filling capacity determines tank count. Tanks may be customized to satisfy industrial product standards. Good tanks are corrosion-resistant and perform well at different temperatures. Thus, stainless steel makes the best tank.|
|Filling Nozzle: This part regulates filler-to-tube product flow. Tri-clover connections link the filling nozzle to the product supply area. This portion controls machine operation. It works with standard and low-surface tension liquids. Large filling nozzles are needed for large volumes, while tiny ones reduce product leakage and waste.|
|Coding Jaws: This simplifies equipment setup for superior tube finishes. They are adjustable and function well with various tube materials. The coding jaws work properly on varying tube thicknesses and hardness. It also maintains material components.|
|Dosing Pump: Displacement pumps correctly pump products into tubes. It keeps product flow consistent between procedures. Measured substances enter the chamber and are injected into the dosing tank. The exterior control system or internal pump controller may control the machine while operating. This gear is electric.|
|Control Unit: This has pre-set parameters. Errors here might be costly. This regulates machine speed and quantity. Touch screens pre-set operation processes in modern automated devices. A good control unit allows the machine operator to manage equipment during production. Maintaining the equipment allows for high-quality production.|
|Discharge Unit: This part lets the product flow from the tank to the tubes. It controls the tank’s product output and correctly measures products and fills tubes. Adjustable and works effectively even when the amount required varies.|
|Tube Holder: This holds tubes, and the number of tubes it can hold depends on every cycle. They spin fast to keep up with how fast the unit fills up. Automatic tube holders are easy to use. During filling, they push the tubes up while holding them tightly.|
|Hopper: This funnel-like device transfers products. Its size depends on the machine and is generally situated at the top. It helps product sucking into the machine. The operator may also tilt this machine part.|
|Electronic Box: This box centralizes tube filler electronics. It’s four parts: Machine circuit air switch, VFD wiring board relay, Transformer and Drive, and Solenoid valve.|
|Motor: This transforms electricity into mechanical energy. It helps power the machine. Motor capabilities vary depending on load size. A heavy-duty machine needs a huge engine.|
|Safety System: This contains all safety-related components. It protects machine operators from emergencies. It also controls unpleasant situations that might harm equipment. Usually, pressing some buttons gives the machine control.|
Experience the Versatility of Tube Filling Machine: Discover the Features, Embrace the Benefits!
- Safe, dependable, and pollution-free mechanical transmission is under the platform.
- The filling and sealing part sits above the platform, and the semi-closed static-free outer frame transparent cover is easy to see, operate, and maintain.
- Stainless steel operating panel, organic glass cover, and door protection feature.
- The oblique hanging tube storage holds more hoses.
- Top tube vacuum adsorption. After the upper tube interacts with the pressure tube device, the hose goes into the upper tube station.
- High-precision probes, stepper motors, and control hose patterns place the photoelectric alignment station.
- Anti-drawing, anti-drip filling without tube and filling.
- The tail sealing uses internal tube tail heating and an external cooling and cooling system.
- Automatic imprint of the batch number or date at the process-required place while sealing tails.
- Water pressure, air pressure, overload shutdown, fault protection.
- Waste-cutting manipulators cut the waste edge of hose tails, right-angle, R-angle, arc, and other special-shaped seals.
✔ Improved Production Effectiveness
The tube filling line makes it easy for companies to quickly fill creams and lotions in tubes. With its speed and accuracy, it speeds up production and makes it more efficient.
✔ Consistent and Dependable
When the tubes are filled by hand, the amount that goes in can vary. But our machine for filling lotions is very consistent and reliable when it comes to filling.
✔ Lower Labor Costs
The use of human labor to fill tubes might increase production costs and demand a large workforce. On the other hand, using a cream filling machine eliminates the need for such labor-intensive techniques, making it a more cost-effective choice.
✔ Product Wastage Reduction
A tube filling machine provides precise filling, resulting in less wasted product.
Tube Filling and Sealing Machine Main Applications
Pharmaceutical tube filling machines fill various medications in tubes or containers. This machine streamlines pharmaceutical product manufacturing. It fills, seals, and sorts items while packaging. Because of this, almost every pharmaceutical manufacturer has or uses this equipment to fill ointments, creams, and syrups.
This equipment is also widely used in this sector. Most food processors that pack goods use this to fill, seal, and pack paste sachets. its adaptability makes it easier to get the best results. Food processing, like other applications, uses materials of varying sizes and capacities. So the right equipment depends on your food manufacturing process demands.
This is one of the top industries that use tube fillers. Cosmetic manufacturing requires specialized machinery. This industry fills, seals, labels, and packs tubes using this equipment. It handles shampoo, liquid soap, creams, ointments, and body and hair lotions. Because the sector is popular, you need an efficient, convenient, and fast machine.
Another area where you could often see this equipment in use is here. With this equipment, numerous pesticides may be filled into their unique tubes. A tube filling machine is necessary because adding pesticides and other chemicals require accuracy. As a result, it makes it easier to fill containers with materials that would be difficult to grasp with only your hands.
Makwell - The Best Tube Filling Machine Supplier in China
Other Related Products
Tube Filling and Sealing Machine
Are you seeking an exclusive foundation that establishes in manufacturing multifunctional tube filling and sealing machines for your business and project assistance? Leave those worries away because MAKWELL gets your back! You can experience awe-inspiring product deals and tremendous discounts with your tube filling and sealing machine.
MAKWELL is the top-rated company in the manufacturing mixer, filling, and sealing machine. We accumulate for over 15 years in providing an exceptional production of tube filling and sealing machines.
At MAKWELL, you can encounter some exciting realization if you ever try our tube filling and sealing machine. It provides you with some prestigious and irreplaceable features. Our tube filling and sealing machine can be advantageous for more comprehensive services since it fills with the extra durability of raw materials. We are providing you with realistic performance while operating.
In addition, it features high-resilient and high-speed functions. It is a friendly human machine that provides a stable and excellent performance for multi-typed filling and sealing procedures. It also bears a flexible control system where you can control its filling speed and volume. A clean, pollution-free machine and does not do any severe maintenance.
We, MAKWELL, use the almost tested and proven raw materials to maintain the high perspective of the structural quality of our tube filling and sealing machine. Our senior inspector deeply examines and tests every part of our machines to ensure that it reaches us to the highest percentage of quality standards.
Our tube filling and sealing machine obtains the ISO9001:2000, CE, and GMP certificate licensed. We are the most responsible tube filling and sealing machine manufacturer and supplier that trusts most of the well-rich and extensive market necessities local and international.
MAKWELL prioritizes pure and absolute humanity service. We warmly accept any of your tube filling and sealing machine customization. We will let you experience pleasurable deals and the most considerable discount of all the machines.
You can now hand on the most brand new and upgraded version of tube filling and sealing machine at the lowest cost. We can cater to the bulk of your orders. MAKWELL can present you with some of our tube filling and sealing machine samples, catalogs, and manuals for you to choose and testify.
So if you are planning to extend your filling and sealing sales rating, MAKWELL can be your 100% solution. We aggressively support your filling and sealing profession by manufacturing and supplying you with the abundance of your needed machines. Our managing team and staff are more than anything happy to pick out as your business partner. We are overwhelmed to witness your success in this field of business.
Stay connected at MAKWELL. Feel free to send us your point of view with our manufacturing services!
The three most commonly used types of tube filling machines are:
1.The Fully Automatic Tube Filling Machine, which is an excellent choice for high-volume manufacturing;
2.The Semi-automatic Tube Filling Machine, which is best suited for small-scale manufacturing and is the most cost-effective option;
3.The Rotary Tube Filling Machine, which is a sort of machine that is available in both fully and semi-automatic configurations, making it simple for companies to choose the exact approach that best meets their production requirements.
The tube filler is designed to fill and seal semi-solid product tubes made of plastic, aluminum, and laminate.
This machine automatically fills laminate, aluminum, or plastic tubes with products like cream, gel, and ointment and seals the bottom using a heat sealer or crimper. The tube feeder receives tubes manually. A single transfer chute will flip a tube upside down. The rotation wheel transports the tube to the dosing station. A movable vessel or vat will transport semi-solid product from the semi-solid production suite to the filling machine. The filling machine-packed skid design requires vacuum or sanitary pump delivery of semi-solid materials to the nozzle. It fills the tube at a controllable volume. Heat sealer or laminate crimper seals the bottom of the filler tube at the seal station. The transport system downstream transports sealed tubes from the machine.
Critical Process Parameters (CPP)
The system must allow for the configuration of all CPPs. Parameter values, such as conductivity, may be referenced to the parameter to reduce data repetition. Also given are initial and default CPP values. The system will monitor continuously with digital display, audio alarms, and HMI alert messages.
The Tube Filling Machine is expected to achieve the following filling weights and speeds. Different models provide varying filling rates, from 30 to 60 to 150 tubes per minute.
Critical Quality Attributes (CQA)
Critical Quality Attributes unique to the system must be met at all times by the tube filler.
Convenient manual loading into the magazine and automatic tube feeding into the dosing station is essential for the tube filler. A vertical position at the dosing station is necessary for the supplying tubes. The tube’s open bottom is up.
- Flexible air blow and vacuum dust aspiration will clean the tube inside.
- The cleaning station’s pressurized air needs a terminal filter.
- The filling machine’s vacuum or sanitary pump will transfer products from a movable container or tank to the heated hopper with minimal product left in the vessel.
- The heated hopper equipped with a scraper will maintain product uniformity and temperature.
- Modify the central dosage volume using the adjuster. The operational terminal adjusts dosage amount and speed.
- The dosing system will immediately notify the user if a tube is missing.
- Tube closure devices must seal aluminum and laminate tubes for regular, double, and saddle fold.
- Thermoseal with high-frequency heated jaws and hot air will seal plastic tubing. Designer seal customization.
- This terminal will allow for outer-tube encoding.
MAKWELL is a well-known manufacturer of tube filling and sealing machines in China, developing excellent relationships with more than 100 clients globally. MAKWELL offers an excellent model and a variety of modifications of tube filling and sealing machines to successfully fulfill the needs of clients’ businesses and projects effectively.
MAKWELL supports OEM/ODM tube filling and sealing machine services. Therefore, the machine’s dimensions, widths, lengths, ranges, structural design, power tolerance, speed, and volume significantly increase, which are designed to meet the clients’ specific needs.
MAKWELL Tube filling and sealing machine
The MAKWELL Tube Filling and Sealing Machine fill and seals polyethylene and laminated tubes. The machines can fill and seal different products in tubes such as:
• as well as adhesives, sauces, and grease.
Tube filling and sealing machines are used to pack substances with the varying flow and viscosity properties. The machines are built to GMP standards and are suited for filling and sealing aluminum and laminated tubes.
The Different Types of Tubes for Tube Filling and Sealing Machines
During the filling and sealing operation, the machine makes use of a special formulation that is suited to the tube type and product being filled. Among the various types of the tube are:
1. Plastic Co-extruded tubes
2. Laminated tubes
3. Metal Collapsible tubes
4. Aluminum tubes
The tube filling and sealing machine works fully automatically. Discharge hoses automatically, fill, seal, label dates, and run other functions.
The Advantages of Using a Tube Filling and Sealing Machine
1. Productivity increases in the manufacturing process– The tube filling lines enable companies to fill tubes with products rapidly. Due to its rapid filling and precision, it improves manufacturing efficiency.
2. Cost reduction– Using a tube filling and sealing machine reduces the amount of money spent on unnecessary manufacturing expenditures. It is thus a cost-saving solution.
3. Enhanced consistency and reliability– The filling machine provides exceptional uniformity and dependability in the filling process.
4. Minimize Product Waste– As the machine is very effective and precise, It reduces the level of production waste.
Tube Filling and Sealing Machine Operation
The tube filling machine is operated in a fully automated manner. At filling stations, tubes are mounted on a circular rotational plate. After the tube filling system’s initial setup, the product then moves on to the next step, which involves folding the tube. Once folded, it advances to the next station for coding. The filled tubes are then sent out as finished products to complete the process.
Plastic Tube Filling and Sealing Machine dispenses cream, gel, and ointment into aluminum and plastic tubes; these tubes are then sealed with a sealing device. Starting by manually feeding tubes into the tube feeder, then a single chute transfers tubes and turns the bottom up.
From there, rotation wheels move the tubes to the dosing station, while a mobile vessel will transfer the semi-fluid product to the filling machine. A vacuum or sanitary pump will supply the filling machine with semi-fluid products to fill the tube using adjustable volume, then travel to the sealing station. Finally, the sealed tube moves onward.
The machines that are needed in order to complete the production line of a tube filling and sealing machine are the filling machine, capping machine, labeling machine, and finally, the cartoning machine. We are a tube filling machine manufacturer as well as other filling and packing machines. We are your source for tube filling machines.
To deal with tube filling and sealing machine parts that are worn out, first, make sure that all the lubrication levels are correct. If they aren’t, the parts will wear out faster. As soon as you know this part has done its job, change it right away. Nozzles are most commonly changed. As your tube filling machine manufacturer, we understand that production time is valuable. That is why we supply you with tube filling machine parts that are always available.
As a tube filling machine manufacturer, we provide tube filling and sealing machines that meet your specific needs. The semi-automatic machine is common and costs less. With the help of a worker or an operator to work by hand, it can run almost all of the needed applications. This type of tube filling machine can produce 30-35 tubes per minute, which is suitable for small-scale production units. Small in size and easy to use.
Rotary tube fillers are a popular choice in tube filling and sealing machines because they have many applications. A good thing about this machine is that it comes in both semi and fully automatic versions so that you can choose the best one for you. Rotary tube filling machines use heavy materials to ensure their reliability. Multitasking is easy with this machine because it can fill and seal, batch code, crimp, and eject all at the same time. Get in touch with us if you are looking for a tube filling machine manufacturer!
In the tube filling and sealing machine, the size of the tubes is very important. Only one item at a time should be on the production line. As soon as one product is done, the tube filling machine can move on to the next product with a different tube size. Please do not hesitate to contact us, your tube filling machine manufacturer, if you need further assistance.
Our automatic filling and sealing machine for tube products are definitely safe for beginners. It has a safety system that protects the parts that make the machine work. It is useful when there is an emergency, and you need to act quickly. If an unlikely problem arises, you will be notified, ideal for new operators. Our filling and sealing machine for tube products’ safety system will automatically control the machine’s work and let you know what’s going on and what the problem is.
If you are experiencing problems with the automatic filling and sealing machine for tubes, we have technical support packed with professional engineers who can help fix problems or go to your site to assess your tube filling and sealing machine.
Basically, the specifications of the automatic filling and sealing machine for tubes will depend on your unique requirements. This addresses the individual needs of tube productions. With our help, consumers are free to choose what general specifications they want for their tube filling and sealing machine.
A complete line of automatic filling and sealing machines is always advantageous for tube productions. The cartoning machine will pack finished tube products for you, maximizing your whole production. Your line of tube filling and sealing machine will be more efficient and effective.
With the automatic filling and sealing machine for tube productions, you must drain the cooling liquid used in the machine after each production. This will help maintain your tube filling and sealing machine.
The MAKWELL automatic filling and sealing machine tubes fills a wide range of tube products. It is a machine used to fill cylinders with various fluids. You can fill pharmaceuticals, beauty care products, toothpaste, creams, and greases into many types of tubes. Contact us to find out why we’re the best tube filling machine manufacturer!
As a competitive tube filling machine manufacturer, we have a wide range of automatic filling and sealing machines for your tubes that can meet your needs. You can choose from Plastic Tube Filling and Sealing Machine, Aluminum Tube Sealing Machine, Semi-Automatic Tube Sealing Machine, and Manual Tube Filling and Sealing Machine. Our team can also customize one especially for you!
We are a tube filling machine manufacturer that guarantees consistent product dosage with our filling machines. Our automatic filling and sealing machine dosing pumps dispense dosing substances perfectly and accurately toward your required filling point. Dosing pumps let you get an exact flow rate regardless of what method you are using to fill your product.
As a tube filling machine manufacturer, we know each industry has its requirements. And yes, you can easily control and change the specific operations of the discharge unit to meet your needs. We give you an automatic filling and sealing machine discharge unit that is adjustable and measures the correct amount of filling products to fill your tubes.
If you need a tube filling machine manufacturer for your paste products, we’re here to help! We have volumetric systems in our automatic filling and sealing machine that calculates and monitors the filling amount in paste fillers. This filler is very effective with highly viscous products and easy to keep up with.