A vacuum emulsifying mixer has the main components of the main pot, the pretreatment pot, the electrical control, the vacuum pump hydraulics, and other mechanical equipment. Whereas, the process of how the vacuum emulsifier works is a complex chain of reactions. Therefore, providing the following advantages;
- The vacuum emulsifying mixer is constructed with two concentric shafts. This design allows its agitator and shear to work independently while still producing high-quality final products.
- It has an accurate system program and advanced electronic controls that give this machine a track record of dependable and consistent operation.
- The name “vacuum emulsifying mixer” comes from the fact that it uses a vacuum to prevent outside substances from contaminating the domestic key ingredients.
- This vacuum emulsifier has no dead angles. Adding the force scraping mechanism to the mixer makes it possible to work with very thick components.
- Because the emulsification kettle is flippable, cleaning and maintaining are relatively simple.
Beneficial Characteristics of Vacuum Emulsifying Mixer
The material pot has an automated lid-lifting mechanism. Through the conveying pipeline, the contents of the water pot and oil pot may be drawn into the emulsifying pot under a vacuum. The emulsifying pot uses a tilting style of discharge, where the pot body tips upside down.
✅ The material may be heated by applying heat from the electric heating tube to the heat-conducting medium in the pot’s interlayer. The heater’s temperature is adjustable at any time.
✅ Interlayer connections with cooling water allow for efficient cooling of the material. The process is simple to follow and quite helpful. Beyond the interlayer is an extra layer of thermal insulation.
✅ Stirring with a homogenizer or a paddle may be done separately or simultaneously. Many processes, such as micronization, emulsification, mixing, homogenization, dispersion, etc., of materials will become fast.
✅ All components that come into touch with the product are food-grade stainless steel. The vacuum stirring mechanism is flawless, and the inside has mirror polishing. It is GIP-compliant, which means it comes from eco-friendly manufacturing. It is the best cream-making equipment currently on the market.
Vacuum Emulsification Application Scope
- Food Processing Industry: CMC and modified starch, dairy products, mayonnaise, soy milk, jam, jelly, cheese, salad dressing, and ice cream. Fast dissolution of thickeners, etc.
- Biomedicine: creams, ointments, injections, microcapsule emulsions, filler dispersion, etc.
- Nanomaterials: solid-liquid dispersion of nano powders, as well as depolymerization of nanomaterials such as ultrafine calcium carbonate and silica, etc.
- Daily Chemicals: creams, hand creams, foundation creams, flavors, brighteners for leather and furniture, and more.
- Fine Chemicals: flocculants, surfactants, glues, sealants, and hot melt adhesives.
- Additional industries include petrochemicals, coating ink production, printing and dyeing auxiliary production, etc.