MAKWELL Aluminum Tube Filling and Sealing Machine
We manufacture a variety of aluminum tube filling and sealing machines that meet the needs of our customers. Our machines are efficient and resilient, primarily suitable for the pharmaceutical and cosmetics sectors and other industries, and come in various designs. Our devices are known for their user-friendliness and durability.
Our aluminum tube filling and sealing machine includes an improved tube alignment mechanism that ensures even higher accuracy and a full-size front guard aperture for easy maintenance and changeover. We prioritize ergonomic, cost-effective solutions that are easy to handle and maintain for our consumers.
Aluminum Tube Filling and Sealing Machines
Packaging speed of 30-60 tubes per minute.
Packaging speed of 50-80 tubes per minute.
Packaging speed of 80-95 tubes per minute.
Packaging speed of 80-120 tubes per minute.
Aluminum Tube Filling and Sealing Machine Advantages
Automatic tube feeding, orientation, filling, internal heating, outside heating, Sealing and batching, end cutting, and ejection system.
Use PLC, an optical sensor, and a rotating plate to regulate operations. Auto sealing process & parameter control with saving option.
Precise filling measurement, consistent and flexible heating time. Nice clean tube sealing and excellent trimming.
Fit various filling head parameters & tube diameter, fast changeover. Customer-specified high, medium, and low capacity.
Aluminum Tube Filling and Sealing Machine Features
- Compact Design
- Driving Parts Fully-closed
- Pneumatic Tube Washing & Feeding
- Washing and feeding of pneumatic tubes.
- Temperature control and cooling system with intelligent technology.
- Easy to Operate and Adjust
- 316L Stainless Steel Contact Parts to meet GMP Standard
- Safety Interlock Shutdown when Door is Open
- Overload Protection Provided
- The automated working process is fully automated, from tube loading to finished product output.
- Orientation is automatic by photoelectric induction.
Aluminum Tube Filling and Sealing Machine Applications
The automatic tube filler is suitable for a variety of applications and widely used to pack cosmetics, pharmaceuticals, chemicals, etc.The equipment is made to work with tubes that are made in batches of medium to large size.
- ointments
- creams
- lotions
- medicine
- greases
- gels
- glues
Aluminum Tube Filling and Sealing Machine Optional Equipment
Based on the standard equipment of Aluminum Tube Filling and Sealing Machine machine, the following optional devices are also provided.
- Size parts for additional tube sizes and/or filling products
- Coding on both sides of tube
- Heated product hopper
- Stirring device
- Tube cleaning
- Product hopper level control
- Compelete extra pump unit to allow fast product changeover
Why Choose MAKWELL Aluminum Tube Filling and Sealing Machine
Packaging should be a crucial factor in influencing the sales cycle. So, investing in a robust aluminum tube filler is essential to ensure optimal results. This contributes to the significance of selecting a reputable machine maker. To secure your safety and to meet your production requirements.
What makes our Aluminum Tube Filling and Sealing Machine stand out? We are a manufacturer of this quality equipment for the following benefits;
☞ Promote Trustworthiness and Stability
Turnaround time and quality of products largely depend on trustworthiness or reliability and consistency in manufacturing. With our solutions, you may maximize your tube filling productivity by increasing dependability and consistency.
☞ Deliver Accurate Results
Aluminum tube filling equipment, both fully and semi-automatic, guarantees the correct volume of product for each tube. In essence, it prevents fill levels from fluctuating unnecessarily, a common source of product quality difficulties.
☞ Adaptability
The majority of our aluminum tube fillers are for filling and sealing a variety of semi-liquid materials in various metal containers. Thus, it may fill various products into multiple containers, reducing costs over time.
☞ Cut Down Waste Materials
Our automatic and semi-automatic aluminum tube filling machine‘s accuracy reduces waste. Adjustable to the minimum amount necessary to fill the tube, saving costs in the process.
☞ Improves Efficacy at Lower Costs
By purchasing this equipment, you will significantly reduce the demand for human labor. It also implies that other operating expenses, such as electricity bills, will be lowered, allowing you to save money in the long term.
☞ Enhanced Protection for Workers
Many precautions built into our devices protect the user from accidental damage. In addition, the operators have little touch with the machine’s workings, significantly lessening the likelihood of personal injury.
The mechanisms of packaging machine for aluminum tubes vary depending on the product material. The following are some of the most common techniques used by these machines:
Gravity Filling
It’s a simple tube-filling system that only requires filling the product into the tube container. This technique uses gravity to transport the product material from the hopper to the tube.
Vacuum Filling
This device creates a depression within the tube using a vacuum system and vacuum pneumatic pump. Only after the depression phase does the tube begin to fill. The product is drawn into the tube from the machine’s hopper by negative pressure until reaching the appropriate fill level. After getting the target, any leftover product is transferred to a recovery tank and returned to the processing system.
Piston Filling
This technology uses a piston filler to efficiently and accurately fill products into tubes. Piston fillers often have an internal reservoir to retain a certain amount of product. The pistons at the opposite end of the filling nozzle force the product into the aluminum tube, filling it. Measuring more goods into the reservoir, then filling into tubes.
Volumetric Filling
This method draws the product from the hopper into the tube using a volumetric pump. It uses a timer to fill a tube to a consistent volume and then stops when it goes off. Filling a preset product quantity within the allocated time limit ensures uniformity.
Several different types of products rely on tube packaging. Thus it’s essential to seal tubes properly. Of fact, there is a wide variety of ways to seal aluminum tubes, but some of the most common are as follows:
Hot Air Sealing
This involves passing the tube into the machinery for heating and cooling to seal the tube ends. The procedure is relatively simple. Its simple and quick sealing mechanism creates a strong seal that can withstand harsh circumstances like high pressure and temperature. In addition, it is rather chemical- and solvent-free, making it safe for the environment.
Ultrasonic Sealing
In order to create friction and heat for sealing, this approach uses high-frequency sound waves. The heat fuses the two materials, producing a permanent joint. Ultrasonic sealing’s primary value lies in its rapid generation of solid bonds. As it is a non-contact process, the chance of contamination is low, and delicate goods are protected from heat.
Impulse Sealing
The metal tube ends are heated and sealed using electrical current machines in this sealing method. It is a quick option that works well for large manufacturing. Along with being inexpensive, impulse sealing is also secure for both the customer and the products.
Hot Jaw Sealing
While sealing the aluminum tube, the hot-jaw sealing machine will heat the sealing jaw. This machine creates heat, melting the tube from the jaw, and then presses it to produce a hematic seal that is both watertight and airtight. For an additional layer of security, a tamper-evident seal may be created with the help of the hot jaw sealing machinery.
Aluminum Tube Filling and Sealing Machine Types
It operates manually, and functioning involves an operator. A hand switch or button activates the filling nozzle after loading the tube. Manually seal and label the tube. Manual tube fillers fill tubes without electricity.
It’s a manual-automatic tube filler that has manual and automatic operating features. It needs an operator but less effort than manual tube filling. With a motorized conveyor, the operator can load the tubes manually. Pistons, syringes, or nozzles provide zero drop filling. This machine’s automatic functionalities make it quicker and easier to operate.
100% automatic aluminum tube filler, its operational parameters are mainly designed. Its human-machine interactive interface makes programming and adjusting filling and sealing variables straightforward. This type is efficient and rapid and produces more, making it appropriate for large-scale applications.
Other Related Products
MAKWELL Aluminum Tube Filling and Sealing Machine: Applications, Characteristics, Advantages
Aluminum Tube Filling and Sealing Machines fill and seal the tube using heat seal and trim, or folds and crimps for metal tubes, on a rotary indexing table. The automatic machine does everything from loading tubes and putting them in the right place to filling, sealing, and putting labels on metal tubes. It can do 30 to 80 tubes a minute and make tubes up to 300 ml.
Applications
The automatic tube filler is suitable for a variety of applications. It is used to make ointments, creams, lotions, medicines, greases, gels, glues, and more and is widely used to pack cosmetics, pharmaceuticals, chemicals, etc. The equipment is made to work with tubes that are made in batches of medium to large size.
Characteristics
- Washing and feeding of pneumatic tubes.
- Temperature control and cooling system with intelligent technology.
- Design with a small footprint.
- It is simple to use and adjust.
- Fully-closed driving parts.
- GMP-compliant parts made of 316L stainless steel.
- When the door is open, the safety interlock shuts down.
- It is equipped with overload protection.
- Orientation is automatic by photoelectric induction.
- The automated working process is fully automated, from tube loading to finished product output.
Advantages
- A high-quality LCD programming controller and buttons on the screen make it easy to see the equipment’s stepless speed control, parameter display, output count, air pressure reading, fault display, and other operating conditions. This makes it simple and easy for the operator to use.
- Complete the whole supply pipe process, including benchmarking, inert temperature body filling (as an option), filling, sealing, coding, and final product export.
- The range of color variation between the tube and the color scale is reduced by using a high-precision benchmarking system.
- The location of the external adjustment and the digital display of the position allows for fast and effective adjustment.
- The machine is integrated with lighting, electricity, and gas systems. No tube, no filling stem with automatic alarm display. Auto-shutdown when opening the protective door.
- Tube Feeding in loading hopper.
- Automatic unscrambling of tubes.
- Automatic feeding of tubes.
- Mark orientation cylinder drop.
- Marking orientation.
- Filling cylinder drop.
- Filling process.
- Sealing cylinder press.
- Ultrasonic sealing.
- Trimming.
- Final finished tube discharge.