MAKWELL Aluminum Tube Filling and Sealing Machine
We manufacture a variety of aluminium tube filling and sealing machines that meet the needs of our customers. Our machines are efficient and resilient, primarily suitable for the pharmaceutical and cosmetics sectors and other industries, and come in various designs. Our devices are known for their user-friendliness and durability.
Our aluminum tube filling and sealing machine includes an improved tube alignment mechanism that ensures even higher accuracy and a full-size front guard aperture for easy maintenance and changeover. We prioritize ergonomic, cost-effective solutions that are easy to handle and maintain for our consumers.
Aluminum Tube Filling and Sealing Machines
Packaging speed of 30-60 tubes per minute.
Packaging speed of 50-80 tubes per minute.
Packaging speed of 80-95 tubes per minute.
Packaging speed of 80-120 tubes per minute.
Aluminum Tube Filling and Sealing Machine Advantages
Automatic tube feeding, orientation, filling, internal heating, outside heating, Sealing and batching, end cutting, and ejection system.
Use PLC, an optical sensor, and a rotating plate to regulate operations. Auto sealing process & parameter control with saving option.
Precise filling measurement, consistent and flexible heating time. Nice clean tube sealing and excellent trimming.
Fit various filling head parameters & tube diameter, fast changeover. Customer-specified high, medium, and low capacity.
Aluminum Tube Filling and Sealing Machine Features
- Compact Design
- Driving Parts Fully-closed
- Pneumatic Tube Washing & Feeding
- Washing and feeding of pneumatic tubes.
- Temperature control and cooling system with intelligent technology.
- Easy to Operate and Adjust
- 316L Stainless Steel Contact Parts to meet GMP Standard
- Safety Interlock Shutdown when Door is Open
- Overload Protection Provided
- The automated working process is fully automated, from tube loading to finished product output.
- Orientation is automatic by photoelectric induction.
Aluminum Tube Filling and Sealing Machine Applications
The automatic tube filler is suitable for a variety of applications and widely used to pack cosmetics, pharmaceuticals, chemicals, etc.The equipment is made to work with tubes that are made in batches of medium to large size.
- ointments
- creams
- lotions
- medicine
- greases
- gels
- glues
Aluminum Tube Filling and Sealing Machine Optional Equipment
Based on the standard equipment of Aluminum Tube Filling and Sealing Machine machine, the following optional devices are also provided.
- Size parts for additional tube sizes and/or filling products
- Coding on both sides of tube
- Heated product hopper
- Stirring device
- Tube cleaning
- Product hopper level control
- Compelete extra pump unit to allow fast product changeover
Why Choose MAKWELL Aluminum Tube Filling and Sealing Machine
Packaging should be a crucial factor in influencing the sales cycle. So, investing in a robust aluminum tube filler is essential to ensure optimal results. This contributes to the significance of selecting a reputable machine maker. To secure your safety and to meet your production requirements.
What makes our Aluminum Tube Filling and Sealing Machine stand out? We are a manufacturer of this quality equipment for the following benefits;
🔵 Promote Trustworthiness and Stability
Turnaround time and quality of products largely depend on trustworthiness or reliability and consistency in manufacturing. With our solutions, you may maximize your tube filling productivity by increasing dependability and consistency.
🔵 Deliver Accurate Results
Aluminum tube filling equipment, both fully and semi-automatic, guarantees the correct volume of product for each tube. In essence, it prevents fill levels from fluctuating unnecessarily, a common source of product quality difficulties.
🔵 Adaptability
The majority of our aluminum tube fillers are for filling and sealing a variety of semi-liquid materials in various metal containers. Thus, it may fill various products into multiple containers, reducing costs over time.
🔵 Cut Down Waste Materials
Our automatic and semi-automatic aluminum tube filling machine‘s accuracy reduces waste. Adjustable to the minimum amount necessary to fill the tube, saving costs in the process.
🔵 Improves Efficacy at Lower Costs
By purchasing this equipment, you will significantly reduce the demand for human labor. It also implies that other operating expenses, such as electricity bills, will be lowered, allowing you to save money in the long term.
🔵 Enhanced Protection for Workers
Many precautions built into our devices protect the user from accidental damage. In addition, the operators have little touch with the machine’s workings, significantly lessening the likelihood of personal injury.
Aluminum tube packaging machines work differently depending on the product. These devices often use these methods:
◎ Gravity Filling
The tube-filling mechanism is simple, requiring simply product filling into the container. This method transports product material from the hopper to the tube using gravity.
◎ Vacuum Filling
The tube is depressed using a vacuum system and pneumatic pump. Tube filling follows depression. Negative pressure from the machine’s hopper pulls product into the tube until desired fill level.
After meeting the goal, any remaining product is returned to the processing system in a recovery tank.
◎ Piston Filling
This fills tubes quickly and precisely using a piston filler. Piston fillers feature internal reservoirs to store product. Pistons at the filling nozzle’s other end push product into the aluminum tube. Measure more products into the reservoir and fill tubes.
◎ Volumetric Filling
Use a volumetric pump to pull product from the hopper into the tube. It fills a tube to a constant capacity using a timer and stops. Filling a specific product amount on time maintains consistency.
How to seal an aluminum tube?
Sealing an aluminum tube consists of multiple folding or crimping points. Each station uses its own folding jaws to fold. The tube body must be longer and have more crimping points for complex folds.
The most common methods to seal aluminum tubes are:
◎ Hot Air Sealing
Run tube ends through heating and cooling equipment to seal. The method is easy. The fast sealing mechanism creates a strong, high-pressure, temperature seal. Eco-friendly and chemical- and solvent-free.
◎ Ultrasonic Sealing
Friction and heat from high-frequency sound waves seal. Heat binds materials permanently. The key to ultrasonic sealing is fast bonding. Non-contact processing avoids heat and contamination.
◎ Impulse Sealing
It warms and seals metal tube ends using electricity. Fast and suited for large manufacturing. Impulse sealing is affordable and safe for consumers and products.
◎ Hot Jaw Sealing
The hot-jaw sealer seals aluminum tubes by heating the jaw. It melts and pushes the tube from the jaw to seal it hermetically. For security, hot jaw sealing may be tamper-evident.
Aluminum Tube Filling and Sealing Machine Types
Manual operation requires an operator. A hand switch or button activates the filling nozzle after tube loading. Manually label and seal the tube. Without power, manual tube fillers fill tubes.
This manual-automatic tube filler works both ways. It needs an operator but is simpler than manual tube filling. You may manually load tubes on motorized conveyor. No drop filling using pistons, syringes, or nozzles. Automatic functions simplify and speed up this equipment.
Operation parameters are for 100% automated aluminum tube filler. Human-machine interaction makes programming and modifying filling and sealing settings easier. Fast and productive, this kind is ideal for large-scale applications.
Other Related Products
MAKWELL Aluminum Tube Filling and Sealing Machine: Applications, Characteristics, Advantages
Aluminum Tube Filling and Sealing Machines fill and seal the tube using heat seal and trim, or folds and crimps for metal tubes, on a rotary indexing table. The automatic machine does everything from loading tubes and putting them in the right place to filling, sealing, and putting labels on metal tubes. It can do 30 to 80 tubes a minute and make tubes up to 300 ml.
Applications
The aluminium tube sealing machine is suitable for a variety of applications. It is used to make ointments, creams, lotions, medicines, greases, gels, glues, and more and is widely used to pack cosmetics, pharmaceuticals, chemicals, etc. The equipment is made to work with tubes that are made in batches of medium to large size.
Characteristics
- Washing and feeding of pneumatic tubes.
- Temperature control and cooling system with intelligent technology.
- Design with a small footprint.
- It is simple to use and adjust.
- Fully-closed driving parts.
- GMP-compliant parts made of 316L stainless steel.
- When the door is open, the safety interlock shuts down.
- It is equipped with overload protection.
- Orientation is automatic by photoelectric induction.
- The automated working process is fully automated, from tube loading to finished product output.
Advantages
- A high-quality LCD programming controller and buttons on the screen make it easy to see the equipment’s stepless speed control, parameter display, output count, air pressure reading, fault display, and other operating conditions. This makes it simple and easy for the operator to use.
- Complete the whole supply pipe process, including benchmarking, inert temperature body filling (as an option), filling, sealing, coding, and final product export.
- The range of color variation between the tube and the color scale is reduced by using a high-precision benchmarking system.
- The location of the external adjustment and the digital display of the position allows for fast and effective adjustment.
- The machine is integrated with lighting, electricity, and gas systems. No tube, no filling stem with automatic alarm display. Auto-shutdown when opening the protective door.
Please get in touch with us if you need anything customized, including but not limited to filling aluminum, plastic, laminated, or metal tubes, ultrasonic sealing, semi-automatic tube fillers, or automated tube fillers. Anytime you need us, we’ll be here.
- Tube Feeding in loading hopper.
- Automatic unscrambling of tubes.
- Automatic feeding of tubes.
- Mark orientation cylinder drop.
- Marking orientation.
- Filling cylinder drop.
- Filling process.
- Sealing cylinder press.
- Ultrasonic sealing.
- Trimming.
- Final finished tube discharge.