MAKWELL Automatic Tube Filling and Sealing Machine
Our automatic tube filling and sealing machine is suitable for metal, plastic, polyfoil, and laminate tubes with a cassette-feeding mechanism. We designed and manufactured according to the most stringent technological requirements to ensure optimum productivity and quality. Our equipment conforms to cGMP requirements and is ideal for sterile environments and laminar flows.
We offer a variety of automatic tube filling and sealing machines for the cosmetic, food, chemical, and pharmaceutical industries, either in accordance with our standard models or according to the individual needs of our customers.
Automatic Tube Filling and Sealing Machine
Automatic Tube Filling and Sealing Machine Advantages
Hot air gun heating technique, adjustable filling volume, no tube no filling, etc.
High-viscosity materials may use batching cylinder insulation and mixing systems.
Automatic benchmark, fill, seal, tail fold, batch numbering, and discharge.
The touch screen and button controls enhance the PLC system.
Automatic Tube Filling and Sealing Machine Features
- This automatic tube filling and sealing machine is constructed of highly durable stainless steel AISI 304.
- AISI 316 stainless steel is used for all parts that come into touch with the product material.
- Filling accuracy error of < ±1 %.
- Electronic sealing settings and process control with a save option.
- Single or double-sided coding with a set of fonts that come with it.
- The use of hot air as a sealant.
- This machine produces up to 40 tubes per minute.
- Compatible with all plastic tubes or laminated tubes.
Automatic Tube Filling and Sealing Machine Applications
This automatic tube filling and sealing machine can fill and seal 30 to 120 tubes per minute. It comes in different models like linear tube filling machines and rotary tube filling machines to meet the needs of different industries.
- gel
- cream
- ointment
- adhesive
- shampoo
- chocolate
- cosmetics
- toothpaste
- mayonnaise, etc.
Automatic Tube Filling and Sealing Machine Featured Benefits
❶ It is multi-purpose packaging equipment with numerous stations and manipulators to fulfill tail folding and sealing requirements for aluminum, plastic, lead, and laminated tubes.
❷ Automatic tube feeding, eye marking, optional tube interior cleaning, material loading, sealing with tail folding, batch number printing, and final product discharge are all possible. Completing tube and sealing process.
❸ Tube storage may be adjusted up and down in height based on tube length using a motor. Tube charging is also easier and cleaner with an external reverse feeding mechanism.
❹ No tube, no filling, and integration of electric and pneumatic systems. Less stress, computerized monitoring (alarm). If the tube malfunctions or open a safety door, the machine will immediately shut down.
❺ Less than 0.2 mm is the precise tolerance of the mechanical linkage photo sensor. Minimize chromatic aberration between the tube and the eye mark.
❻ With the quick heater’s three-layer jacket and internal air heating, the exterior wall of the tube’s design is protected while a secure and attractive seal is created.
Phases Characteristics
Tube Feeder
The tube filling machine has a magazine that may be manually filled in an ergonomic way, with the tubes subsequently mechanically supplied to the dosing station. The tube transports in a straight path to the dosing station, where it will be placed in a particular vertical configuration. The bottom part of the tube is open and facing upward.
Dosing Station
The tube’s inside has to be blown out with air and vacuumed to remove dust. Compressed air going to the cleaning station must pass through a terminal filter. After filling, the semi-solid product must be transferred from a movable container or vat to the heated hopper using a vacuum or sanitary pump, which is an essential component of the filling process.
To ensure consistent quality and temperature, a heated hopper with a scraper is essential. The central dosage volume must be modified using the adjuster. Dosing rate and volume are both controls that should be easily accessible from the control panel. If a missing tube is detected at any dosing station, the operator will be notified immediately.
Sealing Station
Thermos sealing uses high-frequency heated jaws and hot air to seal the plastic tube fully. Designer seals may be personalized. A tube-closing device must seal standard, double, and saddle-fold laminate tubes and aluminum tubes. This station will allow for outer-tube encoding.
1. Control Panel: An intelligent control panel that can manage up to 8 stations and is both user-friendly and straightforward.
2. Hose Mold Groove: The diameter of the hose determines which molds may be replaced, and the hose must be changed manually.
3. High-Precision Filling Head: High-precision grinding filling head made of stainless steel (AISI 304) for consistent and accurate filling.
4. Hose Opener: The mold depresses to create a circular mouth.
5. Aluminum Heating Block Tail Sealing: The seal doesn’t leak liquid, has a clean look, and is dependable.
6. Ultrasonic Tail: While more costly than an aluminum heating block, ultrasonic sealing can make the tail more transparent and visually appealing.
7. Cutting Tail: Adaptable to include a code-generating feature.
☞ Exceptional Quality Components
Durable, high-quality, GMP-compliant stainless steel with excellent resistance to corrosion.
☞ Multi-Touch Color Display
Utilizing a touchscreen and PLC control system, the operation is easy to use, convenient, fully functional, and stable.
☞ Compact Structure
All electronic parts are name-brand, ensuring reliable performance and maximum efficiency.
☞ Trustworthy and Risk-Free
To ensure the machine’s safety, the power supply has over-current protection. If the power supply exceeds the range of normal usage, the fuse will automatically blow.
Automatic Tube Filling and Sealing Machine Industry Applications
This machine fills tubes and containers with pharmaceuticals. Products such as creams and ointments are packed, sealed, and sorted during packaging for versatility.
This machine is often used by food manufacturers that focus on packaged goods. Certain food items, including pastes, come in sachets that may be filled, sealed, and packaged all at once. The needs of the product heavily influence machine selection at each stage of production.
This industry heavily uses an automated tube filling machine. It can customize cosmetic packaging for each market—label, and pack products quickly, such as shampoos, lotions, and liquid soaps.
This machine tubes insecticides. Eliminating hands from pesticide filling ensures precision.
Other Related Products
MAKWELL Automatic Tube Filling and Sealing Machine
Our automatic tube filling and sealing machine is critical to pharmaceutical production processes. They are an excellent technique for boosting production and are applicable in various sectors. This machine includes a number of features and may be controlled manually or automatically. The semi-automatic tube filling machine is perfect for liquid packing as well. The most significant standard of quality and speed is guaranteed by its manual operation. It is simple to use and has adjustments for the amount of liquids or a particular product type.
Our fully automated system for filling and sealing plastic, laminate, or aluminum tubes is a time saver for any business. The batch sizes this machine can process are either rather sizable or enormous. The system’s components and controls are highly customizable, allowing for rapid adjustments by the operators. The hopper can hold a wide variety of tube diameters. It also has a built-in thermostat and a double jacket for extra insulation.
A pneumatic tube filling and sealing equipment assure batch uniformity and precision. The filling portion raises and places the tube inside a heating component. Pneumatic jaws offer a precise, pocket-free severance. A syringe is also available in accordance with the quantity of the product. Also, an additional batch type is available for purchase upon inquiry.
Why Should You Choose MAKWELL Automatic Tube Filling and Sealing Machine?
If you’re looking for a reliable machine for filling and sealing tubes, go no further than our Automatic Tube Filling and Sealing Machine. Hot-air-sealing technique and is built for speedy, high-volume filling. The user interface has a touch screen, making it very user-friendly. The product’s quality is maintained, and cross-contamination is avoided. Moreover, all the functions you may want can have in one machine.
The fully automatic tube filling and sealing machine is an efficient pharmaceutical choice. Intelligent digital ultrasonic enable molecular fusion without the usage of adhesives for sealing.
The Automated Tube Filling and Sealing Machine’s construction mainly focuses on the use of rigid and sturdy materials. It must be robust enough to tolerate severe temperatures, humidity, and corrosion, among other manufacturing stresses.
Stainless steel is the best material for this application as it’s corrosion-resistant, rust-resistant, and easy to clean. In addition, it is easily machined throughout manufacturing, making it the best material.
More and more pharmaceutical companies produce their products in tubes, allowing for a more controlled dispensing process with no messy spills. Nevertheless, pharmaceutical brands should be aware of the need to prevent air from entering the tubes, as this might jeopardize the effectiveness of their medicines. For this reason, they may often include additional substances, such as preservatives, in the final product, although doing so might drive up the price or cause undesirable adverse reactions.
In reality, using airless tubes is a straightforward option. Tube airless is a new term for airless tube packaging created expressly to prevent air from readily entering tubes for packaging medicinal creams and pastes. A flexible tube with an enclosed air chamber comprises tiny plastic pouches.
As piston pumps need many moving parts, airless tubes significantly save the pharmaceutical industry. This is because of their reduced complexity and lower unit cost. Moreover, since they use less plastic, airless tubes are more beneficial to the environment. The airless tubes are more convenient as you can dispense the cream or gel precisely as needed.
Finally, consumers will be more obedient with their medication when using tube airless. Patients who need help removing all of the gel or cream may fail to follow the guidelines. Compliance frequently improves due to these difficulties being addressed and the cream or gel being better preserved.