MAKWELL Filling and Capping Machine

Automatic filling and capping machine is the most important part of a packaging production line. It automatically fills, caps, and seals aqueous, foamy, and semi-viscous solutions into containers. Fill and cap into bottles (round, square, oval, flat shape, etc.), jars, and other containers, ranging from 5 ml to 1000 ml, with a maximum production speed of 100 bottles per minute.

The speed of an automatic bottle capping machine varies with product type, bottle size, height, neck size, and filling volume. The complete machine is GMP-compliant stainless steel 316L. A servo motor precisely regulates the filling volume, ensuring smooth and consistent operation. Automatic bottle capping machine safely attaches plastic or metal thread lids, snaps, or caps to containers or bottles. Cap closing machines process plug and other closures. To accommodate different bottle sizes, turntables are custom-made for each shape; Improved operation with in-feed and out-feed turntables with independent drives to match bottle speeds.

Our filling and capping machine applies extensively in many industries, such as food and beverage, pharmaceuticals, cosmetics, chemicals, paints, and many more.

Bottle Filling and Capping Machines

liquid filling and capping machine

The production capacity is 30-50 bottles per minute. Modify accessories to suit different product characteristics, filling speeds, etc. Add an accessory to handle bottle inner caps. Fills small-dose products such as eye drops, iodine, and similar products into small-bottle containers.

automatic filling and capping machine

60-80 bottles per minute manufacturing capability. Customize parts to fit various products, filling speeds, etc. Comes with a handy accessory for the inner bottle caps. Fills round and square bottles with thin liquids, semi-fluids, pastes, and particle-containing paste.

automatic bottle capping machine

The production capacity is 20-40 bottles per minute. Fill and cap glass or plastic bottles with creams, ointments, gels, or viscous liquids to the bottle’s capacity, then attach the inner and outer caps.

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Filling and Capping Machine Advantages

filling capping machine
Reliable Filling Capping Systems

Select filling systems—oily with magnetic pumps, thin with water, thick with pistons and gear pumps—to suit each material’s characteristics.

filling capping machine
Servo Motor
Application

The servo motor ensures precise control over the filling quantity, streamlines the operation, and ensures high-speed and steady operation

filling capping machine
Integrated Filling and Capping Machine Design

Uses both rotative capping and a linear filler to their full potential. The production is faster, more convenient, and more affordable.

filling capping machine
Wider Selection of Filling Products

Fills 5–1000ml bottles. Fills various liquids, from thin to thick, and is adjustable depending on product nature and container sizes.

The Ultimate Space-Saver

What is a bottle filling and capping machine?

The bottle filling and capping machine, often referred to as the bottle filler capper, is a type of monoblock filling machine that is typically used to fill liquids and cap a wide range of bottle containers.

Our Monoblock Automatic Filling and Capping Machine maximizes production efficiency in food and beverages, cosmetics, pharmaceutical, chemical, and other sectors.

A servo-driven system allows for easy changeover and fast operation. The touchscreen and memory slots for filling settings make it easy to use and enable several fills per bottle. The filling machine nozzles may be positioned above, in the neck, or at the bottom and rise with the liquid to avoid foaming. Electronic torque adjustments ensure capping system closure consistently.

bottle filling and capping machine
filling and capping machine

Automatic Bottle Capping Machine Features

  • Filling and capping both operations on a single platform.
  • Highly precise filling with no bottle, no filling system.
  • Regulate filling volume using servo motor.
  • Foam-free filling diving nozzle.
  • Optional screw or ROPP caps.
  • Three-jaw magnetic torque screw caps seal well and beautifully.
  • PLC with GUI (optional).
  • Electrical components are all well-known brands.
  • Effective driving system and line direction, simple to clean.
  • AC frequency-adjustable speed drive.
  • Production-counting digital bottle counter.
  • Non-pneumatic spinning bottle separator.
  • Automated bottle feeding and exit.
  • Stainless steel structure machine body.
  • Easy-removal stainless steel contact parts for automatic calving, cleaning, and sterilization.
  •  The SUS304 stainless steel countertop is 2mm thick.
  • The filling pump body and needle are 316L, which fulfills GMP standards.

Bottle Filling and Capping Machine Application

Filling capping machine is widely applicable in many industries, such as food and beverage, pharmaceutical, cosmetics, chemical, and even paint packaging.

You may use it to fill small bottles (5-10 ml) with nail polish, glue, or eye drops, as well as big bottles (30–250 ml) with shampoo, hand sanitizer, or paint (gallon pail, etc.). In addition to being round, flat, square, oval, etc., containers can also be made from plastics and glass.

You may customize machine requirements to suit product properties and production speed. Boost manufacturing efficiency by adding bottle unscramblers and labeling machines.

bottles
automatic bottle capping machine

Filling Capping Machine Working Principle

A stainless steel slat conveyor belt moves the bottles by hand. If you wish to have an optional accessory like a bottle unscrambler, you can eliminate manual operations and increase automation. Filling line bottle photoelectric sensors can inspect bottles and speed them up.

The filling heads and pump body are 316L. Sensors enable “No Bottle-No Filling” when the bottle is in the right place. PLC touch screens control filling volume, and servo motors drive it. After filling, the primary turntable will convey the bottles to the cap storage section, where the sensor will recheck the cap placement. This completes the capping procedure.

The capping lifting shaft lowers the capping head as the bottle rotates on the main turntable. The bottle-pressing cylinder in the capping station prevents the bottle body from rotating. Caps spin it to prevent the bottle from rising with the head. A cam underneath the frame lowers the capping lifting shaft. Three shrinking manipulators turn towards the bottle opening. Thus, the bottle cap is secured, and the bottle pressing cylinder returns, transferring the capped bottle on the conveyor belt from the primary turntable to the following step.

Double-head Bottle Filling and Capping Machine Work Process

Automatic Bottle Capping Machine Parts & Optional Accessories

Filling Capping Machine Parts
  • PLC touchscreen
  • Filling system
  • Piston
  • Turntables
  • Servo motor
  • Filling heads
  • Capping
  • Conveyor belt
Filler Capper Machine Optional Accessories

🔵 Round Bottle Labeling Machine

🔵 Automatic Bottle Unscrambler

🔵 Vibrating Disk

Selecting the above machines can further realize the integration of fully automatic filling lines.

What is a filling and capping machine?

The automated filling and capping machine has the ability to fill and cap various liquid consistencies such as liquid serums, gels, creams, grains, powders, etc. into a wide range of plastic containers with different shapes, sizes, and styles.

What is the cost of a filling and capping machine?

Many factors determine the cost of the automatic filling and capping machine. These can be the level of automation, features, customizations, and machine components. Machine output speed is crucial because faster machines cost more. They may require more filling nozzles or quicker filling cycles, necessitating more moving components and better construction quality.

What is the function of bottle capping machine?

A bottle capping machine can mechanically cap bottles. It keeps the caps in a container or tank and may easily put them into bottles. For this machine to work, you must choose the cap type and width beforehand.

How does the filling and capping machine differ from the filling machine?

A monoblock machine, the filling and capping machine offers a one-stop solution for the filling and capping any liquid. Thanks to this technology, each bottle can be tracked while it is within the monoblock, which integrates several liquid filling and capping procedures onto a single-machine platform.

What is the use of a capping machine?

The capping machine refers to any piece of equipment used to fasten the cap of a container. Before tightening, certain capping machines put the cap on the container.

Bottles and even drums may have their caps put on with the help of a capping machine. Manual, semi-automatic, and fully automated equipment are the three main categories. Product setup and holding are both handled by manual capping devices. The majority of controls and tasks are carried out by operators.

What is the process of filling machine?

The sensor identifies clean bottles when they are conveyed into the filling area by a conveyor belt. After positioning the containers at the capping and sealing station, the machine begins to dispense liquid. After that, more empty bottles are transferred to the filling station, and the procedure is repeated.

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