For All Your Liquid Chemicals Needs
When working with liquid chemicals, material and product suitability is important. We are experienced in constructing machinery for a wide range of chemical products.
- Viton, EPDM, PTFE, Kalrez, and Nitrile for hoses and seals.
- Stainless steel makes machine parts. Glass and plastics handle acids and alkalis.
- Process most chemical compounds, from solvents to viscous adhesives. 5ml to 5 liters’ standard, 25 liters with a multi-dose counter.
- Screw, twist, push, and ROPP cappings.
- ATEX-certified equipment for hazardous environments.
Chemical Manufacturing Machine Advantages
All liquid-contact parts are corrosion-resistant non-metal. GMP-compliant SUS304 or SUS316L stainless steel.
Complex, specialized applications benefit from customized equipment.
High-quality branded electrical and pneumatic components assure machine quality and lifespan.
PLC-controlled chemical machinery with an easy to operate touch screen.
Use of Chemical Machines
Our chemical filling machines and packaging equipment are built to handle a wide variety of chemicals and containers. We provide gravity, piston, overflow, pressure, and pump fillers with customizable choices to achieve the best results for manufacturing lines. You will benefit from increased productivity and precision with a full system of chemical equipment that meets your demands.
Other forms of chemical equipment, such as bottle cleaners, conveyors, labelers, and cappers, are available to help you optimize your package assembly. Each piece of equipment may help to make the packing process as efficient as possible, resulting in high-quality outcomes.
Custom Machine Solutions
If you have any machine-related queries or requests, including but not limited to selection and design, our technical team is here to help. We can design a solution specifically tailored to your needs. one that consistently produces the required results in a configuration that considers your available space and your product’s specs. We support various designs necessary to guarantee the proper operation of the chemical industry.
We provide a wide range of services to keep your production line running smoothly, including equipment selection, system design, and installation. Our leasing, field service, and high-speed camera services help boost your machinery’s efficiency and output.
Chemical Machine Construction
Chemical production and packaging are hazardous. Machine materials must be chemically compatible as many chemicals, notably sulfuric and hydrochloric acids, cause corrosion. Water, chlorine, and alkaline solutions also cause corrosion. Considering these substances, we can provide chemical media-compatible devices for various chemical processes.
We use metallic and nonmetallic materials. Metal machines are either ferrous or nonferrous. While carbon steel, ductile iron, and cast iron may handle some chemicals, most of our equipment is stainless steel, nickel alloys, and even exotic metals like titanium. Nonmetallic materials include rubber (both natural and artificial), plastic, ceramics, glass, etc. These nonmetallic materials are excellent as machine materials for handling corrosive chemicals.
Why choose Makwell Chemical Machine Solutions
When you need a comprehensive processing and packaging assembly for chemical products, we provide liquid chemical mixer machine and packaging equipment capable of handling various chemicals. You can depend on us to equip the chemical machines required to keep your production line running smoothly.
We Can Help You with All Your Chemical Needs
- Makwell understands when dealing with liquid chemicals, all materials must be compatible. We have extensive expertise working with a broad range of chemical products. Thus, our machines are built to be corrosive resistant, customizable, and efficient.
- Available hose and seal materials include Viton, EPDM, PTFE, Kalrez, and Nitrile.
- The majority of machine parts are stainless steel, but when dealing with acidic or alkaline substances, glass and plastic are used instead, as stainless steel may not be suitable.
- From easily-dispensed solvents to thick adhesives, our chemical machine solutions can handle a wide variety of chemical compounds in volumes as little as 5 ml up to as much as 25 liters when equipped with a multi-dose counter.
A thin polyurethane covering may be applied outside of glass containers that contain dangerous chemicals. In the event of a drop, this layer will protect you by keeping the contents and the glass from spreading. This coating impacts the operation of the container on a packaging line. On conveyors, special care must be given to accumulation, backing, and handling- as the walls of the containers attach firmly to nearly any other material. Makwell has mastered the management of this container type.
The most common construction material for equipment is stainless steel, which may react negatively with harsh chemicals. Because it shields the equipment from the chemicals themselves, high-density polyethylene (HDPE) may be used to produce machines in situations where harsh, corrosive chemicals are present. Drops, spills, splashes, and even gases may damage stainless steel, but the alternative HDPE construction material ensures the equipment has a long useful life.
If you are looking for chemical fillers for your containers, chances are we have one in our collection that will meet your needs. Makwell is pleased to provide a wide range of chemical liquid fillers to meet a variety of requirements, especially compatibility with chemical liquids.
Filling machine systems, we provide for the chemical industry include:
- Bottle filling machines for sanitary conditions and those for use in potentially dangerous environments
- Fill bottles with almost any liquid using gravity or pressure fillers.
- Overflow fillers are helpful because they maintain a consistent fill level in each container.
- Pump filling machines
- Piston filling machines
- Molten fillers
As chemical viscosities vary, you must choose the proper equipment for water-thin or very viscous chemical solutions. We have several chemical filling and liquid packaging machines to complete your manufacturing line. We can finish a processing and packaging system that delivers consistent results for years.
- Flammable products
- Foaming chemicals
- Cleaning products
- Aggressive liquids
- Viscous liquids
Chemical Processing and Packaging Line
Our chemical mixing machine is essential for the daily chemical industry production of mucus intermixing, dissolving, and mixing. The blending system uses single- or double-direction wall scraping blending and frequency conversion speed modification to meet diverse technical needs. Heat or cool materials. You may choose steam or electric heating. Imported SUS304/316L stainless steel and mirror-polished tank and pipe. To accelerate dissolving and emulsification, bottom installation dispersing heads and pipeline emulsifying heads are available. The stainless steel electric control cabinet monitors equipment and displays temperature and mixing rotation speed.
Chemical rinsing equipment ensures no contamination throughout the packaging process. For the same reason, air rinsing technology is frequently applied in the industry to avoid cross-contamination with products that use water or other liquid-based rinses. Air rinsers either invert bottles or blast the inside with a specific suction nozzle to remove particulates. Although rinsing equipment is not included in every project in the company, there are various choices accessible when rinsing is necessary or desired.
Chemical products might be liquid thin or thicker, and some may include grit or particles. Because of the wide variety of cleaners and chemicals on the market, our chemical filling machines in the industry are made to be versatile. Gravity fill and overflow fill are appropriate for preparing low viscosity substances, whilst pump and piston fillers are better suited for preparing heavier cleansers and chemicals. The best filling solution for the products being filled will be selected after careful consideration of a number of factors, including the viscosity of the products.
Each project requires specific capping equipment tailored for the caps being used. A threaded, screw-on cap is the most common kind of chemical cap. Depending on the chemical, the caps might be flat, CRC caps, trigger sprayers, etc. To secure the caps, either a spindle capper or a chuck capping machine may be used. We can provide a customized capping machine for a cap or closure, such as a snap top or a ROPP.
Makwell Chemical Industry Machines
Makwell supplies all the equipment you need for your chemical product line, including the processing and packaging technology you need. While handling chemicals, extra considerations must be considered, such as the necessity for equipment that can endure extreme circumstances. Our chemical machines may be tailored to your specific requirements, relieving you of the concern of approaching equipment failure.
Because the acidity and viscosity of chemicals vary greatly, equipment intended for one kind of material may not function with another. We have worked with a wide range of chemicals, and our equipment is custom-built for each application to ensure maximum compatibility. If you choose us, we’ll do whatever it takes to find the best machinery for your packaging line and make sure they all operate smoothly together. Among the industries we serve, we are proud to say the chemical industry is one of them.
Chemical companies have a variety of challenges when investing in machinery, as brands often promote a wide range of products.
Automated or semi-automatic chemical equipment (or turnkey line) may benefit your company. Advantages include improved accuracy, fewer human mistake, more consistent fill, reduced product waste, faster production, and more. Therefore, choosing a suitable machine for your products is essential to optimize your processes, save time and money, and create value.
Here are four characteristics to look for when purchasing a chemical machine:
Accurate fillers help cut costs by eliminating product waste and ensuring constant fill. The volumetric filling machine will fill your bottles or containers to the precise volume you want, no matter how full they seem. On the other hand, liquid-level filling machines are configured to fill bottles to a certain height regardless of the quantity of liquid contained therein. The volumetric filling devices are all exactly within ±0.2% (much better than the industry average of ±1%).
Easy to Maintain
The chemical machine’s quick-strip design makes cleaning easy. Lubricant-free pneumatics and tri-clover hopper connections are also essential for sanitation. It should take around 5 minutes to fully disassemble the unit for cleaning. Customers in the chemical and home product sectors will like this since it means that their whole product line can be filled by a single machine, with no downtime necessary as operators switch between containers and products.
Finding a filler that not only meets but also exceeds the cleanliness standards of your company is important. The chemical machines must be built to meet stringent requirements the chemical industry sets. Hygienic 316L grade stainless steel, including 2% molybdenum to prevent corrosion from chlorides, is used for any “wetted” parts that come into touch with products.
It is critical to work with a chemical machine manufacturer that addresses your current demands and advises you on how to grow production in the future. Such as a semi-automatic benchtop device that can be integrated into the monobloc machine if your production demands grow. Therefore, your original investment will always be recovered. Additionally, you’ll be able to automate this way without giving up any control over your output. Also, portable, semi-automatic tabletop devices may be available anytime.
With Makwell, you can rest assured that our chemical machines, from benchtop to fully automated, are meticulously built. And if an issue arises, replacement parts will be accessible, as well as maintenance and assistance. Clients are welcome to come in for machine demos and tours.