Vacuum Homogenizer Mixer MWM-300L
| Type: | MWM-300L Vacuum Homogenizer Mixer |
| Emulsifying Pot Max Working Volume (L): | 240 |
| Emulsifying Pot Rack Size: | 2000mm×1350mm×2750mm |
| Water Pot Working Volume (L): | 144 |
| Oil Pot Working Volume (L): | 128 |
| Oil Pot & Water Boiler Rack: | 2500mm×1150mm×1950mm |
| Vacuum System: | Gardner Denver Nash 3kw Pump |
| Hydraulic System: | Oil cylinder, actuator, Solenoid valve, oil tank, pressure retaining valve |
| Machine Size: | 3650X3420X3230mm |
Vacuum Homogenizer Mixer MWM-300L
The vacuum homogenizer mixer mixes, emulsifies, and homogenizes thick substances without the presence of air bubbles or oxidation, resulting in stable, smooth end products. The fast speed of the homogenizer (emulsifier) forces materials past the small emulsifying head, causing vigorous vessel circulation. In the middle, the center blades and outside low-speed anchor spin oppositely. It shears, impacts, and disperses in the vessel. This emulsifying mixer machine helps blend, mixer, emulsify, and homogenize cream goods in the vessel and improves stability, smoothness, and sheen.
The special design of the high-speed emulsifying head and low-speed agitator & blades can mix and homogenize efficiently, and the agitator’s teflon scrapers can scrape off materials stuck to the vessel’s inner wall and mix everything at once without corners. The teflon scraper is mounted to the outside mixing frame and rotates to contact the inner wall. These scrapers aid heat exchange during mixing and speed up output.
- Key Features
- Industry Application
- Technical Parameter
- Mixes oil phase materials in high speed to get a perfect emulsion product of good quality.
- The machine consists of a vacuum-resistant vessel with a jacket for heating and cooling. Equipped with a high-speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.
- With a vacuum pump to take the air bubbles out of the mixed product, and extend the time of storage.
- The scraping unit is equipped with movable teflon scrapers to scrape off the materials on the tank wall and the anchor to move the materials to the center area to get better blending and mixing. The teflon scrapers are maintained manually and easily without any tool.
- Our vacuum emulsifying equipment is equipped with a heating & cooling system, which simplifies the processing. Within this same equipment, you can do from heating-melting-emulsifying-air bubble reduction(by vacuum), and cooling without changing vessels, which saves a lot of labor and time for your production.
- All contacted parts of equipments are SUS304,the product is homogenized in a vacuum, and the closed vessel can be sanitary and of high quality. The specification of
- The measuring of raw materials, the recording of temperature for heating, melting, emulsifying, cooling, and the change of mixing speed, and the vacuum suction can be controlled.
- Cosmetic Industry: Cream, Lotion, Lipstick, Shampoo
- Pharmaceutical Industry: Ointment, Syrup, Injection
- Food Industry: Mayonnaise, Dressing, Jam, Butter, Margarine.
- Chemical Industry: Polyester, Synthetic fiber
| Emulsifying Pot | Design Volume(L) | 300 |
| Max Working Volume(L) | 240 | |
| Bear pressure of Jacket(Mpa) | -0.09 | |
| Scraper Stirring Speed(rpm) | 0-86 | |
| Scraper stirring power(kw) | 2.2 | |
| Homogenizer speed (rpm) | 2900 | |
| Homogenizer power(kw) | 4 | |
| Heated power(kw) | 12 | |
| Water Pot | Design Volume(L) | 180 |
| Working Volume(L) | 144 | |
| Disperse power(kw) | 0.55 | |
| Disperse speed(rpm) | 960 | |
| Heated power(kw) | 12 | |
| Oil Pot | Design Volume (L) | 160 |
| Working Volume(L) | 128 | |
| Disperse power(kw) | 0.55 | |
| Disperse speed(rpm) | 960 | |
| Heated power(kw) | 12 |
Vacuum Homogenizer Mixer Structure
🔵 Oil Pot
🔵 Water pot
🔵 Emulsifying Mixer Pot
🔵 Heating and Cooling System (Steam or water heated)
🔵 Emulsifying System (homogenizer)
🔵 Scraper Stirring System (Low-speed Mixing system)
🔵 Vacuum System
🔵 Up-down Cover Lifting System (Hydraulic Lift)
🔵 Discharging system
Construction Material
🔵 The contact with material part is high-quality stainless steel SUS304/SUS316L, outside and middle jacket are stainless steel SUS304, all the stainless steel polished in 300MESH.
🔵 The emulsifying pot with three layers are making of three layers , the thickness is 6mm of contact with material, the thickness 5mm of middle level, outside layer is 3mm.
🔵 The oil pot and the water pot that the thickness is 4mm of contact with material, the thickness 2mm of middle level, outside layer is 2mm.
How It Works
Vacuum homogenizer mixers use a rotor-stator homogenizer’s high-speed shearing in conjunction with a paddle mixer’s low-speed operation to produce homogeneous final products. A rotor-stator breakdowns particles, a vacuum eliminates air, and a paddle mixer scrapes the tank sides to promote efficient heat transmission by complete and equal mixing.
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