Many foods rely on sauces as a fundamental component as they enhance the taste and texture of various dishes, from spaghetti to appetizers. To help you in determining which kind of packaging is best for your products, the following is a list of the 5 best types of packaging that are often available for sauces:
5 Best Packaging for Sauces
1. Squeeze Bottle
Condiments like tomato sauce and mayo sell well in squeeze bottles. They are practical for high-volume settings like restaurants and food trucks because of how easily they can be handled and distributed. A wide range of color options and sizes are available for squeeze bottles; some even feature detachable nozzles for customizable pouring.
2. Plastic Bottle
The plastic bottle is also often for packaging sauces. It applies to many applications, is easy to move and store, and is strong and light. This container come in different sizes, and some are with portions that are squeezable to make it easier to get the product out. Even though plastic is not as good for the environment as glass, some companies make their bottles out of recyclable materials.
3. Plastic Tub
Packaging sauces like aioli in plastic tubs is a good idea because of their consistency. Polypropylene, a strong and nontoxic plastic, is often used to make them. Usually, products sold in plastic tubs have tamper-evident seals so that consumers know the products they purchase have not been tampered with since they were first packaged.
4. Glass Jar
Traditional and widely used glass jars are an excellent container for sauces. Customers may observe the contents thanks to their transparency. Glass is a green material since it can be easily sterilized and recycled. Glass jars may be found in a wide variety of sizes and forms, from those used for storing condiments to those used to store spaghetti sauce.
5. Pouch
The pouch is a relatively new packaging option for condiments, and it is quickly gaining in popularity. They’re convenient because they’re compact, lightweight, and simple to store. There are resealable pouches, so consumers may stock up and use them whenever they’re ready. You may purchase different-sized and shaped bags in laminated plastic or aluminum foil.
Fresh foods that have yet to be pasteurized need special care and equipment throughout the packaging process. Packing sauces is a delicate process that must conform to strict hygiene standards. Investing in a sauce packaging machine that helps keep the sauce at the right temperature while bottling is a wise choice.
To package sauces, though, you’ll require an understanding of food packaging technology. Learn the ins and outs of preserving sauce in jars, from filling to sealing to labeling. Let’s cut to the chase and discuss the potential needs of your business: sauce packaging machines.
Sauce Packaging Machine
🔵 Sauce Bottling Machine
Machines for bottling sauce may be fully automatic or partially so. The operator loads the conveyor belt with empty bottles, and the sauce bottling machine fills them on the way down. Semi-automatic devices need human intervention to position the bottles.
As many bottles as there are nozzles on the machine will be on the conveyor belt. Once the sensor detects the bottles, the filling procedure will begin. You may customize the fill time on certain machines to suit your needs. After filling the bottles with sauces, the bottles are placed back on the conveyor for the next step.
If you’re working with a semi-automatic sauce filling machine, when the first cycle is complete, you’ll also need to retrieve the full containers. Machines may automatically swap out full containers for empty ones.
🔵 Viscous Sauce Packaging Piston Filler
A viscous sauce piston filler is often applicable for sauce packing due to its versatility and ability to fill containers with a wide variety of viscosities, including thick goods like sauces. When it comes to packing, automatic piston fillers have user interfaces that eliminate the need for human intervention, in contrast to their manual counterparts. Piston filling machines are suitable for packing sauce, so you may choose whichever one best suits your needs.
To fill the jars and bottles with sauce, this machine employs the volumetric filling concept. The volumetric approach is particularly precise for usage at all levels of automation. This is due to the consistency of the packaging into which the sauce is being dispensed. It’s beneficial for filling sachets and bottles of all shapes and sizes.
The daily output of a piston filler is proportional to the number of nozzles it has. Thus, this factor should be taken into account when making a purchase. You’ll need a machine with flexible nozzles if you wish to create more or fewer units each day.
🔵 Pouch Filling Machine
Machines specifically for filling and sealing pouches of sauce are available. It has an integrated computer control system to provide a fully automatic sachet filling procedure. The necessary liquid is inserted into a premade pouch, which is then transported down the conveyor belt.
Filling sauce packets using pouch packaging equipment comprises the following procedures:
- A robotic arm picks up the sauce sachets and places them on a moving belt.
- Then, opening the pouch’s mouth.
- After positioning the premade pouch under the hopper, this follows dispensing the desired product quantity into the pouch.
- High heat seal the bag’s opening, and then coiling the pouch to solidify the seal.
- After each cycle, the complete sachets are swapped out for new empty ones.
🔵 Pre-made Pouch Packing Machine
Typically composed of plastic or paper, a sauce pouch has one open side that may be filled. Liquid is inserted into a pre-made pouch using a machine specifically designed. Investing in high-quality sauce pouch packing equipment is essential.
Knowing what’s different between a form-fill-seal machine and a pouch packing machine can help you choose the most appropriate equipment for your needs. Some key distinctions between the two devices are:
- The pouches are made using a form-fill-seal machine, which is also used to fill them. Pre-made pouches may be filled using a pouch packing machine.
- The efficiency of pouch packing equipment improves as pouch formation is unnecessary.
- In comparison to a form-fill-seal machine, a pre-made pouch packing machine may be modified to take up less space.
🔵 Capping Machine
The usage of capping machines is popular in the packaging industry. Because of their many functions, caps need specific packing equipment. Both full and semi-automatic methods exist for capping jars of sauce. The automatic one has a built-in cap delivery mechanism, whereas semi-automatic machines need human intervention to secure the caps properly.
Some of the many varieties of capping machines are:
| Snap capping machine: This is a standard method of sealing snap-cap jars. |
| Screw-on capping machine: secure the package by screwing the lid onto the container. |
| Chuck capping machine: A capping head imparts torque and creates a seal. |
| Bottle corking machine: It pops the corks off the bottles and seals them securely. |
| Spindle capping machine: A disc spins to secure the container’s lids. |
🔵 Labeling Machine
Labeling machines serve several purposes, including printing and labeling jars and bottles. Labels apply to a variety of packages and containers with ease. Fiber, plastic, glass, aluminum, steel, and drums are just some of the packaging materials on which you may be apply labels. These devices might be as basic as label dispensers or as complex as fully automated systems.
When dispensing the products onto the conveyor belt, the labeling procedure may begin. During its rotation on the conveyor, the product’s body is capped with a label that has already been manufactured. The label on a product printed using an optical laser printer is formed by a laser. Once the conveyor reaches its finish or you manually halt the operation, the containers will continue to move forward.
🔵 Seaming or Sealing Machine
There have been several technical advancements in the packaging sector of the food and beverage business. A company that specializes in packing machines for sauces will have the most up-to-date versions available. Can sealer machines come in a few different varieties.
- Aluminum foil induction sealing machine
- Speed-fixed sealing machine
- Fully automatic and semi-automatic vacuum sealing machine
- Semi-automatic can seaming machine
- Large-scale, fully automatic seaming machine
There is a wide variety of mechanical constructions and styles to choose from when shopping for a can sealer, including:
- Fully automatic and semi-automatic can sealing machine
- Can contact sealing
- Non-contact can sealing
Moreover, before you spend any funds on the sauce packaging machine, you need to make a decision on the kind of sealing you want your containers to have, whether it be a cap or a seal.