Sauces are an important part of many foods. They improve the taste and appearance of many meals, from spaghetti to snacks. To help you choose the best type of packaging for your products, here is a list of the 5 best types of packaging for sauces:
5 Best Packaging for Sauces
1. Squeeze Bottle
Tomato sauce and mayo sell nicely in squeeze bottles. They are easy to handle and distribute, making them ideal for restaurants and food trucks. Squeeze bottles come in many colors and sizes, some with removable nozzles for customizable pouring.
2. Plastic Bottle
Sauces are commonly in plastic bottles. Strong and light, it has many uses and is simple to carry around. This container comes in several sizes, some having squeezable parts for faster product pouring. Some use recyclable plastic bottles, even though glass is better for the environment.
3. Plastic Tub
Aioli’s consistency makes plastic tubs perfect for packaging. They often consist of sturdy, nontoxic polypropylene. Tamper-evident seals on plastic tubs ensure that the products are not tampered with.
4. Glass Jar
Popular glass jars are great for sauces. Transparency lets customers see the contents. Because it’s recyclable and sterilizable, glass is green. From condiment to spaghetti sauce jars, glass jars come in many sizes.
The pouch is a novel condiment packaging option that is growing in popularity. Compact, lightweight, and easy to stow, they’re handy. Resealable pouches allow customers to store up and use them as needed. Laminated plastic or aluminum foil bags come in various sizes.
Packaging fresh foods without pasteurization requires specific attention and equipment. Packing sauces is delicate and requires proper cleanliness. Buying a sauce packaging machine that keeps sauce at the appropriate temperature during bottling is smart.
Food packaging technology is essential to package sauces. Learn how to fill, seal, and label jarred sauce. To the point: here are sauce packaging machines your sauce company might need!
Sauce bottling machines may be fully or semi-automated. The operator places empty bottles on the conveyor belt, and the sauce bottling machine fills them on the way down. Semi-automatic bottle positioners need human support.
As many bottles as nozzles on the machine will be on the belt. Filling begins when the sensor recognizes bottles. You can adjust fill time on certain machines. The bottles return to the conveyor after filling with sauces.
After the first cycle, you must collect the filled containers from a semi-automatic sauce filling machine. The equipment may automatically swap out full containers for empty ones.
Piston fillers can fill containers with various viscosities, including thick sauces, making them suitable for sauce packaging. Manual piston fillers need human attention to pack. However, automated piston fillers do not. Take your pick of piston filling machines for packaging sauce.
This machine uses volumetric filling to fill jars and bottles with sauce. Volumetric use is accurate at all automation levels. Sauces are dispensed in a consistency-based package. This helps fill all kinds of sachets and bottles.
A piston filler’s daily production depends on its nozzle count. This should be considered while buying. You need a machine with flexible nozzles to make more or fewer pieces daily.
Sauce pouch filling and sealing machines are available. An integrated computer control system automates sachet filling. A premade pouch with the required liquid is sent down the conveyor belt.
Filling sauce packets using pouch packaging equipment comprises the following procedures:
- A robotic arm picks up the sauce sachets and places them on a moving belt.
- Then, opening the pouch’s mouth.
- After placing the premade pouch under the hopper, dispense with the necessary product.
- High heat seal the bag’s opening, and then coiling the pouch to solidify the seal.
- After each cycle, the complete sachets are swapped out for new empty ones.
A plastic or paper sauce bag has one open side for filling. The liquid is injected into a pre-made bag using specialized filler. Thus, investing in high-quality sauce pouch packing equipment is essential.
Knowing the difference between a form-fill-seal machine and a pouch packaging machine might help you pick the right equipment. Some notable differences between the devices are:
- The pouches are made and filled by a form-fill-seal machine. A pouch packing machine can fill pre-made pouches.
- Because pouch making is unnecessary, pouch packing equipment works better.
- Pre-made pouch packaging machines are adjustable to take up less space than form-fill-seal machines.
In packaging, capping machines are common. Caps need special packaging due to their different uses. Sauce jars may be capped using full or semi-automatic processes. The automated machine has a built-in cap delivery system, whereas semi-automatic devices need human assistance for effective cap security.
Some of the many varieties of capping machines are:
|Snap capping machine: This is a standard method of sealing snap-cap jars.
|Screw-on capping machine: secure the package by screwing the lid onto the container.
|Chuck capping machine: A capping head imparts torque and creates a seal.
|Bottle corking machine: It pops the corks off the bottles and seals them securely.
|Spindle capping machine: A disc spins to secure the container’s lids.
Jar and bottle labeling machines print and label. Labels stick easily to many containers. Labels can be put on steel, metal, glass, fiber, plastic, and drums. They could be anything from label machines to fully automatic systems.
After distributing products onto the conveyor belt, labeling can start. The product’s body is capped with a pre-made label on the conveyor. Lasers create labels on optical laser-printed products. Your containers will continue to travel ahead after the conveyor finishes unless you manually stop it.
🔵 Seaming or Sealing Machine
There have been several technical advancements in the packaging sector of the food and beverage business. A company that specializes in packing machines for sauces will have the most up-to-date versions available. Can sealer machines come in a few different varieties.
- Aluminum foil induction sealing machine
- Speed-fixed sealing machine
- Fully automatic and semi-automatic vacuum sealing machine
- Semi-automatic can seaming machine
- Large-scale, fully automatic seaming machine
There is a wide variety of mechanical constructions and styles to choose from when shopping for a can sealer, including:
- Fully automatic and semi-automatic can sealing machine
- Can contact sealing
- Non-contact can sealing
Moreover, before you spend any funds on the sauce packaging machine, you need to make a decision on the kind of sealing you want your containers to have, whether it be a cap or a seal.