An emulsifying mixer machine capable of vacuum homogenization is essential to producing cosmetic creams. The vacuum homogenizing emulsification machine combines oil, water, and other raw components. These are the ones that aren’t typically compatible with creating a smooth, uniform cream. Let’s dive further into the function of the emulsifying mixer machine in the cosmetics manufacturing process today.
By its natural step, “vacuum” refers to a vacuum environment. The homogenization mechanism of this machine performs several functions. Which is the main objective is the absorption of the substance.
This emulsifying mixer machine has one primary reaction pot and two auxiliary pans for input materials. Water and oil are put into the two extra pans. The primary pot is where the water and oil react, as they are incompatible ingredients. How are water and oil capable of getting into the reaction pot? Now, what is essential is the vacuum system, which uses the vacuum system’s pressure difference to suction materials. The next primary role is to avoid or reduce foaming resulting from the homogenous mixture.
The stator and rotor in the homogenization head work together to complete the processes of homogenization and emulsification. Materials in the small space between the stator and rotor are subject to hundreds of thousands of cycles of hydraulic shear every minute, thanks to the machinery’s strength and power. Spreading emulsification quickly and uniformly is a specialty of centrifuges because of the impact, extrusion, and tearing actions they produce.
Our vacuum homogenizing emulsification machine produces a stable, constant emulsion. This is with the high-quality design, homogeneous construction, and excellent mechanical sealing effect. This mixer machine is the best as it can achieve speeds of up to 4200 rpm and shear fineness’s of up to 0.2-5um.
The manufacturing of cream cosmetics requires the use of an emulsifying machine. A suitable one is a crucial component in building a successful cosmetics business.
How is vacuum equipment beneficial for making cosmetics?
In everyday chemical manufacturing, an emulsifying mixer machine is a vital piece of equipment. An emulsifying machine with vacuum pumping is popular in the cosmetics manufacturing process. If so, why do you think that is? This is because of its three functions in emulsification, the vacuum includes:
✅ The emulsifying device makes use of suction under negative pressure. One of the three containers is for mixing and homogenizing, while the other two hold the water and oil phases, respectively. The raw materials in the water phase pot and the oil phase pot are immediately absorbed into the main pot. This is to homogenize and emulsify, thanks to the negative pressure from the main pot as a result of the vacuum.
✅ When there is a vacuum or negative pressure, the oxidation of the air in the boiler slows down. This helps keep the material from oxidizing too quickly. The color will vary and impact the look as the raw materials oxidize. Yet oxidation will also reduce the effectiveness of the product. The effect increases with the length of oxidation.
✅ The third objective is to avoid the formation of bubbles in the material body and to minimize the number of unsightly bubbles in the material body and on its surface in order to enhance the material’s aesthetic appeal. The air includes numerous gases, which will boost the emulsification process’s interaction with the air. During mixing, the different-density gases are readily incorporated into the emulsifying products.
Emulsifying Mixer Machine Maintenance For Cosmetics Production
An emulsifying mixer machine is a must-have for anybody making lotions, potions, honey, or cosmetics. It’s crucial to the chemical industry’s day-to-day operations. A homogenous emulsifier is an absolute need in every cosmetics manufacturing facility. The entire manufacturing line will be shut down if the equipment breaks down. Thus, it still requires daily maintenance during operation to guarantee the smooth running of the manufacturing line.
◎ Carefully disinfect the emulsifier. Dirt and dust might affect the machine’s internal circuit, leading to equipment short circuits and other difficulties. You must handle electric control components with extreme caution. It is preferable to perform ventilation and heat dissipation treatment, as well as clean the ash layer and other filthy objects regularly. Nevertheless, avoid contact with liquids and other substances to prevent short circuits and fires. Examine the safety valve on a regular basis to prevent it from becoming stuck. Always inspect drain valves to avoid any blockage as well.
◎ If the main rotor becomes caught due to corrosion or other debris during usage of the vacuum system—especially the water ring vacuum pump—the motor might overheat and fire. Thus, everyday maintenance should include checking for a locked rotor and clearing any obstructions from the water ring system. If the vacuum pump clogs at any time during usage, the user should immediately stop using the vacuum pump, clean the vacuum pump, and then restart the vacuum pump.
◎ Seals are an integral part of chemical processing equipment. The mechanical seal’s dynamic and static rings need changing routinely. The cycle length is proportional to the amount of time the machinery works. Inspecting the double-end mechanical seal’s cooling system is imperative to prevent the mechanical seal from burning out due to cooling failure. Similarly, fabricate the skeleton seal from suitable materials according to the characteristics of the materials, and it must be replaced regularly in operation following the maintenance manual.
◎ When reusing the machine, if there is any irregularity, the instrument does not show, or unusual sound, stop the machine immediately. Inspect the issue and solve any problem before production can resume.
◎ Regular equipment maintenance is a safeguard for the manufacturing line and a safety precaution for the employees. Remember, safety is not a minor concern. Standard manufacturing requires the elimination of all possible safety threats.
Supporting High Performance of Emulsifying Mixer machine
When using the emulsification mixer machine in producing cosmetics, it’s important to keep in mind the following three specialties:
Examine. Inspect the machine’s look and its surroundings for any possible safety concerns that might affect both production safety and individual safety. These can be broken wires, water nearby, missing or damaged parts, and more. Take steps to eradicate each one in order to conduct safe production.
Reset. Some operators may fail to reset previously performed steps after the manufacturing process, or they may fail to monitor these steps before performing an operation. As a result, certain manufacturing techniques are nonreversible, which might slow down the production process and cause extra complications.
Debug. Before production begins, the machine should be debugged as needed to ensure proper operation of its many components, including its operating system, feeding parts, display light, temperature, vacuum environment, homogenizing head, and more. This is to ensure the manufacturing of only high-quality stable items in a reliable and stable setting. Together, you and your coworkers can lessen the amount of stress in your life. Take care of current production issues as soon as possible to boost productivity and quality.
In reality, industrial safety requires a higher level of care before, during, and after production. The early identification and elimination of problems, the proper management of concerns, and an improvement in overall care, security, and trust.