Mayonnaise is loved by people all over the world. It goes well with many savory dishes and snacks, whether spread on a sandwich, used as a dip for French fries, sprinkled on a salad, or mixed with other sauces. The secret to these tasty mayo variants lies in the mayonnaise making machine performance.
Mayonnaise makers have made a wide range of products to meet the demand for new flavors and types worldwide. These include healthier options with less fat, sugar, or chemicals. To compete effectively in constantly changing markets, the mayonnaise industry needs efficient, dependable, and adaptable mayonnaise making machines to create new mayonnaise methods and recipes that enhance the product’s quality, taste, and shelf life.
MAYO MIXER™: Mayonnaise Making Machine Manufacturer
Our knowledge of the mayonnaise making process comes from years of working in the food industry. We manufacture clean, flexible parts, equipment, and whole solutions that give mayonnaise manufacturers the freedom to try new flavors while lowering costs, using fewer resources, and using less energy. Whether you want to make mayonnaise on a small scale or at an industrial level, we can deliver pre-configured equipment that works on its own or build and install fully integrated mayonnaise production lines.
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Semi-Automatic Mayonnaise Production Line
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- Water Treatment
- EDI, Ultraviolet (optional)
- Water Tank
- Ozone Generator, Pump (optional)
- Homogenizer Emulsifier
- Material Tank
- Semi-Automatic Filling Machine
- Semi-Automatic Capping Machine
- Semi-Automatic Labeling Machine
- Ink Printer
- Conveyor (optional)
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Fully Automatic Mayonnaise Production Line
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- Water Treatment
- EDI, Ultraviolet (optional)
- Water Tank
- Ozone Generator, pump (optional)
- Homogenizer Emulsifier
- Material Tank
- Automatic Filling and Capping Machine
- Automatic Labeling Machine
- Ink Printer
High Shear Homogenizer Mixer（High Shear Mixing Tank）
Proper mixing of ingredients is essential. Milling active ingredients, dissolving solids and powders, making emulsions, combining raw materials, helping chemical reactions, and more. Throughout the mixing process, it is essential to be efficient and precise to keep the correct dosage, stability, appearance, and texture. one of the most important parts of the instrumentation process is choosing the suitable mixer.
Electric Cabinet
- Control panel made of SUS304 has a button/PLC touch screen (optional)
- Ampere Meter, Voltmeter
- Temperature Display
- Mixing Control System (frequency control)
- Vacuum System Control
- Hydraulic Lifting System Control
Water and Oil Pot
- Water Pot Capacity: 10-5000l
- Oil Pot Capacity: 10-5000l
- Power: 0.37-22kw
- Siemens motor, Speed: 1440RPM
- Water or Conduction Oil Electric Heating
- Mixing: High shearing DISPERSER plates with wall baffle
- Easy-to-open half-hinged lid
Frame Wall Scrapper Mixer
- Wall scrapper mixer made of SUS316L
- Scraper made of PTFE
- Fixed propeller, 45-degree blades to ensure full mixing
- Siemens 0-65rpm variable-speed motor mixer wall scraper
- HELIX scrape mixer (optional)
Lid Parts
- Suction-Inlet Material Vacuum Gauge
- Vacuum Port, Vent Filter
- Positive Pressure Inlet
- Perfume Hopper
- CIP Spray Ball, LED Light
- Sight Window
Why is it best to use a tank with a homogenizer?
Mixing two liquids that are hard to mix is called emulsification. The main goal of emulsification is to make the discontinuous phase droplets smaller. The rotor-stator device works well for tasks that involve emulsification. The droplets are small because the mixing head has both a high shearing force and a high expansion force. The large turbulence also helps the rotor-stator device move emulsifier molecules quickly to the surface that has been reformed.
Lifting Vacuum Emulsifier
The lifting external circulation vacuum emulsifier is made to handle products with high viscosity and emulsification. Its main characteristics include:
- The emulsion can occur continuously in circulation.
- Mix high-viscosity materials evenly with no dead ends.
- The external circulation emulsifier can replace the conveying pump for discharging. It can also be cycled for cleaning.
- The mixing is done with double scraping on the side, both forward and backward, and a high-speed emulsifying head.
Working Principle
After heating and stirring the materials in the water and oil pots, they are sucked into the emulsifying pot by the vacuum pump and stirred in the middle of the emulsifying pot. So that the materials keep making new interfaces. They are then stirred and mixed by rotating blades that cut, compress, and fold them. They flow down to the homogenizer below the pot body.
The materials are cut by fast rotation between the wheel and the fixed cutting sleeve, which causes intense shearing, impact, and turbulence. The material is cut and quickly broken into 200nm-2um particles at the shearing seam. Since the emulsification pot is in a vacuum state, the air bubbles that form as the mixture is stirred are slowly removed.
Characteristics
- The hydraulic lifting mechanism allows the lid to be easily lifted and lowered.
- The mixing system uses double scraping side mixing, frequency conversion, and speed control to meet the needs of different production operations.
- The emulsification speed is between 0 and 3500 rpm (frequency converter). The homogenizer has a unique structure and seals that work excellently.
- Imported SUS304 or SUS316L stainless steel is used. The tank and pipes are polished to a mirror finish to meet GMP standards.
- Vacuum defoaming can make sure that the materials are clean and safe. Vacuum suction can be used to keep powder materials from kicking up dust.
- Depending on the process’s needs, the tank can heat or cool the materials. Depending on the customer’s expectations, it can heat the materials with steam or electricity.
Standard Configurations
- Main bowl, water tank, oil tank
- Vacuum pump and synchronous solenoid valve
- Emulsifier and material filter
- Hydraulic lifting system and mixing system
- Stainless steel operating platform
- Frequency converter and electric control box
- DBI recyclable homogenizer
- SUS304 control panel: button / PLC touch screen (optional)
Mayonnaise Making Machine: How Can It Improve Your Mayonnaise Making Process?
With the help of mayonnaise making machines, the mayonnaise making process will undoubtedly be under your control with outstanding product outputs. The mixer keeps the mixture at the right level of emulsification, reaching the right consistency. Mix high-viscosity materials evenly with no dead ends. These machines are efficient and precise throughout the mixing process, keeping the correct dosage, stability, appearance, and texture. Imported SUS304 or SUS316L stainless steel is used. The tank and pipes are polished to a mirror finish to meet GMP standards.