Aerosol Filling Machine

Model: Automatic Aerosol Filling Machine
Material: 304 stainless steel
Output: 40-120 bottles/min
Filling Range: 20-1000ml
Power: 2.2KW
Power Supply: 220V 50/60Hz
Filling Accuracy: ≤1%
Dimension: L3600*W1000*1800mm
Weight: 2000KG
Customizable: yes

Aerosol Filling Machine

The aerosol filling machine produces a fine, evenly dispersed mist of filling by integrating an aerosol mechanism. A semi-automatic aerosol can filling machine guarantees that the filling is sprayed out. The filling is guaranteed to spray out thanks to a semi-auto aerosol filling mechanism.

The valve crimping system, nozzle, gas chamber for propellant, and product reservoir are some of the vital elements of the bag-on-valve aerosol filling machine. Placing the product into a flexible bag and sealing it hermetically is the basic principle of operation for the spray can filling machine.

aerosol filling machine

❶  This aerosol filling machine‘s compact design is excellent for small or medium-sized aerosol manufacturing.

  “No can, no filling” system.

❸  Sealants that aren’t qualified will be automatically rejected.

❹  The efficient and precise propellant filling helps in using less propellant.

❺  Easy adjustment of product and propellant volume.

❻  Quickly change can/container height and size.

❼  Adjustable conveyor speed.

❽  This machine has safety doors for safety production.

❾  Aerosol filling machines can work well with other equipment.

The aerosol filling machine fits cans with diameters ranging from 35mm to 65mm, heights ranging from 80mm to 330mm, and an aerosol valve 1″ in diameter. When filling and packing aerosol products, this is the best choice, making 1,200 to 2,400 cans per hour. It is widely used in cosmetics, pharmaceuticals, chemicals, daily chemicals, etc., and fills aerosol products such as;

  • Aerosol
  • body spray
  • hair spray
  • disinfectant
  • spray paint
  • perfume spray
  • nasal spray
  • rust remover aerosol
  • snowflake spray
  • wrinkle remover
  • olive oil spray
  • air freshener
  • foam shower gel mousse, etc.

Aerosol Can Filling Machine Main Components

Design and key component material determine aerosol filling machine quality. Did you know aerosol fillers are pneumatic? Used in gas and propellant generation. Even PLC-controlled aerosol filling machines must have fire-proof electric components. The aerosol filling machine’s main components are pneumatic, including:

  • Propellants
  • Containers
  • Actuators
  • Valves
  • Product Composition

Why do pneumatic components influence aerosol filling machine quality?

This influences aerosol filling machine safety and protection. The filling machine’s most important feature is its protection performance, accuracy, capacity, and speed.

aerosol filling machine
automatic aerosol filling machine

Spray Can Filling Machine Workings

1. The system starts with a tinplate or aluminum container that is empty.
2. After these empty containers move through the production process, you feed the can the liquid product. This includes all R&D-covered functioning components except the propellant. Liquid volumes may be checked for Weights & Measures compliance.
3. Machinery sets the Aerosol valve on the can. You must carefully install the crimping device to prevent the can or valve seal from leaking.
4. As the container goes down the production line, a valve injects propellant under pressure. Liquid or compressed gases propel. Liquid gases coexist with the liquid component as a liquid and the aerosol as a vapor in headspace.
5. It is standard practice to check the cans for leaks after filling them.
6. Following a leakage check, the can’s load is verified to ensure it is filled to the correct level.
7. The actuator then encodes the batch and date before the cap application to guarantee full traceability.
8. Label cans using either wet glue or self-adhesive labels if necessary.
9. The next step is to wrap your products.

Aerosol Filling Machine Applicable Industries

🔵  Food: Aerosol cans are also available for whipped cream, frosting, chocolate, and coffee powders, as well as cooking oils.

🔵  Home: Iron starches, pesticides, dust and spot removers, and air fresheners are among the commonplace items that can be in aerosols.

🔵  Pharmaceutical: Nasal sprays, saline solutions, multi-dose injectables, and topical aerosols are filled using aerosol filling equipment in the pharmaceutical industry.

🔵  Cosmetics and Personal Care: Sunscreens, shaving gels, foams, deodorants, body sprays, and perfumes are just some of the cosmetics products that use aerosol filling machines.

🔵  Industrial: Products for auto maintenance and painting are two examples of industrial uses for these devices.

aerosols

Other Related Products

Explore further MAKWELL-related equipment. Check out the variety of filling and packaging options we provide to various industrial sectors!

Why Aerosol Filling Machines are in High Demand?

There have been many different ways to fill aerosol canisters over the years. The new automated machines make aerosol production a lot easier. Because of new aerosol filling machines, businesses have been able to keep up with the rise in demand for aerosols. As this equipment technology advances, it should help industries meet the growing demand for aerosols.

Automatic Aerosol Filling Machines Benefits

There are several benefits to using automated aerosol machines. When it comes to filling and packing aerosol products, they can do so quickly. In a short amount of time, this machine can make many aerosol products. Automatic machines don’t need as much attention, which means less work is needed to keep them running. This equipment is self-operating and doesn’t need to be watched or controlled all the time. As a result, there are fewer workers at the manufacturing plant. When you use an automatic aerosol filling machine, it is more efficient and productive.

Automated aerosol machines are helping companies stay updated:

Automated aerosol filling machines can meet the growing needs of the aerosol business. Spray products are becoming more popular now and in the next few years, as these goods are easy to use and widely used in daily lives. Also, there are many chemical products today, leading to a double rise in demand.

Aerosol products are also being used in the industrial field and many other industries. Automatic aerosol filling machines are steadily improving in response to these different needs. These machines can work at a very high speed and are available readily as soon as you need one.

Over time, it is expected that aerosol filling machines will continue to be more adaptable and efficient, making them popular and useful in the future.

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