The pharmaceutical industry may make great use of a capsule counting machine, which frequently serves for counting tablets instead. It’s mostly a mechanical, unattended procedure. This machine can count pills of varying dimensions and shapes. It has a vibration motor provides a vibration, which causes the tablets to shatter.
The pharmaceutical industry would not function without tablet counting and filling machines. Filling machines come in a wide range of designs, each optimized to fill certain containers or product types. Filling bottles, vials, and ampules with liquids and solids like creams, lotions, and powders is only one example of this equipment’s usefulness. The pharmaceutical industry also uses filling machines to package various medications, including tablets, vials, syrups, chemicals, and more.
Pharmaceutical Filling Machine and Capsule Counting Machine
Capsule counting is a vital step as it reveals the efficiency of manufacturing. The pharmaceutical industry relies heavily on tablet counting and filling machines because of the high volume of different tablet kinds produced. These high-tech devices help count and swiftly fill tablets to meet production needs.
Tablet filling machines are also widely used in the pharmaceuticals, chemical processing, and healthcare sectors.
The pharmaceutical industry relies heavily on these machines because of how productive they are. They perform a multitude of functions, including assisting with pharmacy automation. The following elaborates on how the capsule counting machine, as well as the capsule filling machine, work.
Capsule Filling Machine Operation
Each kind of capsule filling machine has its own distinct method of operation. The steps essential to operate a manual one are the following;
- The first step is to set up the capsule filler.
- An encapsulating plate, which is attached on top of a cap plate, makes use of the body plate.
- It is essential to take all necessary measures, such as installing a powder shield on the body plate to stop the powder from spilling out the sides.
- Another option is to use a tamping plate.
- After filling the cap plates, they are taken off, and a center sheet is placed on top.
- The next step is to use both hands on top to produce an equal downward force. Verify the consistency of the caps and bodies before applying pressure.
Capsule Counting Machine
Following is the standard procedure for operating an automated filling machine;
- Allow the Turret Assembly enough time to rotate once after powering on the device.
- A pre-start self-check is likely possible on such an automatic device.
- Automation, alert, product, choose, and sample are just a few of the options available on the machine’s control panel.
- The switch may be used to activate or deactivate the automatic device, as well as reset it. In addition to supporting data input and weight setting, it also provides a product report.
- It also has a control panel that displays the current weight setting and the allowed weight adjustment range. This provides a reasonable estimate of the number of capsules that may be used and the time required to complete the task.
- This allows for the processing instructions of subsequent packing units to be pre-programmed.
It is essential to follow safety precautions before using this kind of equipment.
- Appropriately use safety guards.
- Do not turn off the security switches.
- Do not modify the machine.
- Not repairing, calibrating, lubricating, or otherwise maintaining the device while using.
- Clean the machine’s exterior and control panel with a gentle, dry cloth.
- It is best that you carry out these tasks once every week.
Improving Capsule Counting Machine Precision
The food, pharmaceutical, and healthcare industries, as well as other sectors, all use capsule counting machines extensively. For both customers and food and medication makers, accuracy is crucial. Pharmaceutical and food manufacturers may suffer financial losses as a result of inaccurate granulators. With this, the following are ways to increase the capsule counting machine’s accuracy and prevent these issues.
Setting The Parameter
Particle speed and transport velocity are both adjustable, making this method applicable to a wide variety of materials. Lower the particle speed properly, especially for certain bigger materials; this may slow transport to some degree but will increase the counting speed’s accuracy.
Maintain a level surface by keeping the machinery horizontal. Second, for the counting machine to function correctly and reliably, it has to be warmed up for 5-10 minutes during the proper startup. Also, the operator has to keep an eye on the feeding situation and deal with any unforeseen problems as they arise.
- Pills, capsules, and tablets should have their oscillation frequencies adjusted accordingly.
- Cleaning the automatic counter is vital to avoid the buildup of dust and debris that might obstruct the infrared rays. Maintain regularly to preserve the machine in a sound and healthy condition and increase its service life.
- Some bigger materials may benefit from additional baffle layers, which may increase the efficiency of many particles.
- Keep in mind that static electricity might have an effect on the machinery. Static electricity may be avoided by using non-polar materials and adding grounded power connections to the shroud.
The counting machine can only be used inside, where there is no direct sunlight or moisture in the air to interfere with the infrared receiver. This device should not be used in conditions of extreme heat, humidity, or exposure to acids or bases.