Starting Automatic Shampoo Filling Machine
- First, ensure that the shampoo filling machine is turned on. Turn on the three-phase power supply and run the three-phase motor to secure the right operation direction and normal compressed air pressure and flow. The motor and bearing, in particular, need long-term lubrication.
- Do a test run with a small batch of shampoo before using the automatic filling equipment. Make sure each bottle is upside down before placing it in a work basket. Then, use three or five bottles to get the right amount of filling.
- Often these machines are made out of stainless steel. So that materials don’t get contaminated during the filling process. The whole process is set up to be closed filling. To keep the equipment clean and free of rust for a long time, it must be cleaned and disinfected regularly.
- With an automatic shampoo filling machine, no physical labor is required throughout the filling process. The operating description of this machine ultimately represents the machine’s automation level. It helps to enhance the production scale and increase production quality, as well as the growth of the mechanical industry.
Automatic Shampoo Filling Machine Debug Procedures
After buying a filling machine for shampoo, you will still need to change the speed and accuracy of filling. The shampoo filling machine needs to be fixed in the following ways:
- Loosen the nut on the filling machine and turn the screw to move the lower fixing rod. Then, the length of the push-pull part of the syringe is changed. To get sub-load-free conditioning, screw the conditioning clockwise for the increment. If you want to reduce the load, the next pointer has instructions.
- As you go, tighten the nuts so that the lower rod is firmly attached to the crank.
- Loosen the nut and use the syringe’s different push-pull lengths to determine exactly where the upper fixed rod is. After adjusting the lower fixed rod, roll the crank to turn the syringe to the upper dead point. Next, lift the outer sleeve of the syringe about 2mm to avoid the broken needle tube. Finally, tighten the nut before starting the machine.
- When the machine is set up correctly, and the switch is turned on, it pulls fluid from the pump by moving the syringe up and down. Adjust the speed knob to choose the right packing speed, start regular operation, and then adjust the governor knob. Packing in a clockwise direction is fast, and packing in a counter clockwise order is slow.
Why Do Automatic Shampoo Filling Machines Produce Inaccurate Results, And How to fix them?
Droplets or bubbles are a common problem in shampoo filling machines. Here are the most common reasons for droplets and bubbles and how to fix them:
- The sterilizer on the shampoo bottle filling machinedidn’t use any non-metal parts. When sterilizing, the pump rod came into contact with metal objects, and the metal objects stuck to the pump rod. This could easily cause the pump rod to wear out, making it less airtight and causing air bubbles to form when filling.
Quick fix: Use special sterilization equipment as much as possible.
- The pump body and rod are combined during the automated shampoo filling machine’s installation. The pump’s clearance is incorrect.
Quick fix: Don’t mix up the pump body and rod labels.
- The positions of the liquid storage tank, the fluid distributor, the ceramic pump, and the needle rack are too different from the positions of the buffer tank and the ceramic pump.
Quick fix: Add a buffer device between the buffer tank and the pump so that the height difference between the different parts is as small as possible.
- If the connections between the liquid separator, ceramic pump, and silica gel tube are not tightened, bubbles or drop leaks will also be produced.
Quick fix: Recheck each boot, and if any of the above is true, consider replacing the connector or silicone tube immediately.
- Too much sloshing between the ceramic pump and the rotary valve, or pump verticality issues, causes droplets.
Quick fix: after installing the pump, increase the number of tests; if it is too large to connect the moveable node shaking, replace it.
- The late filing of the ceramic pump causes a minor wobble, which results in droplets because of the servo motor’s lack of stiffness.
Quick fix: Adjust the stiffness of the servo motor by hand until it’s right.
- The shampoo bottle filling machine filled too quickly, which put too much pressure on the silicone tube and made droplets.
Quick fix: You can slow down the filling rate, change how the filling pump speeds up and slows down, or change the thickness of the silicone tube’s walls.