Knowing the many kinds of aerosol filling machines allows you to have a better understanding of their construction, function, and set-up, which will help you select what is best for your aerosol production. Finding the best aerosol filling machine will help you reap a number of advantages and reduce any hazards associated with mass production that would otherwise arise. Let’s learn about the many types of aerosol filling machines so you can choose one from the ones mentioned below to satisfy your needs.
The following are the three primary types of aerosol filling machines:
- Manual Aerosol Filling Machine
- Semi Automatic Aerosol Filling Machine
- Fully Automatic Aerosol Filling Machine
So how do you choose which aerosol filling machine is best for you? Let’s check all the options and figure out which one answers the question most effectively.
☞ Fully Automatic Aerosol Filling Machine
Fully automatic frameworks are for high-speed applications and have transports and PLC controls that are powered by electricity or air. They are excellent for almost any fluid, even thick fluids with particles in them. The aerosol cans are automatically refilled by the fully automated system.
☞ Semi-Automatic Aerosol Filling Machine
Aerosol filling machines of this kind may perform all four steps of the filling process—crimping, gas filling, vacuuming, and gas restoration—with a single set of controls. Aerosol filling devices, whether automatic or by hand, use different filling methods. Because the filling process is carried out below the cap and maintains the vacuum environment, it requires vacuuming before any other filling procedure.
☞ Manual Aerosol Filling Machine
The traditional aerosol filling machine has been around for a long time and has been used in many different industries. Using a machine like this, aerosol cans are first crimped, then filled with liquid, and finally filled with gas. This filling method might be pretty standard for making aerosol products.
Aerosol filling machines of this general kind are used for a wide range of purposes, from the production of technical aerosol goods to the production of everyday consumer aerosol products. Therefore, use this aerosol filling machine if you are in the process of selecting and filling applications.
How Do Automatic, Semi-Automatic, and Manual Aerosol Filling Machines Differ?
The aerosol filling machine comes in a variety of configurations. The following describes these settings:
Before beginning anything, you must decide what level of productivity you’ll need. if there is a lot of demand. For instance, the fact that you need 100 cans in a single day suggests that you are most likely searching for a manual aerosol filling machine. However, semi-automatic aerosol filling equipment must be given top priority when you need to line up thousands of canisters every day.
A fully automatic aerosol filling machine is your best choice if your production needs are large enough to fill thousands of cans each day. A good estimate of daily production is necessary before settling on a machine, and this will help you choose the best configuration for your needs.
☞ Fully Automatic Aerosol Filling Machine
This kind of setup typically included;
- Automatic Gas Filling Machines
- Automatic Can Feeding Machine
- Automatic Liquid Filling Machine
- Automatic Valve Feeding Machine
- Automatic Crimping Machine
- Automatic Cap Presser Machine
- Automatic Weighing Check Machine
- Automatic Label Machine
- Automatic Water-Bath Checking Machine
- Automatic Packaging Machine
All of the parts are highly automated and easy to use, but the best part is that manufacturers can pick and choose which parts you may use depending on your needs and budget. Let’s use a better labour rate as an example. In this case, we advise you to choose equipment that can save labour costs without sacrificing production effectiveness.
Machines that do repetitive tasks without human help are becoming more common. These machines include cap presses, valve feeders, automatic scales for weighing and testing, and automatic packaging machines.
Knowing every component operated for what purpose, maintain the important components to maximize the productiveness of your company. But apart from all these factors, it is obvious the better arrangement you want the better price you have to pay.
☞ Semi-Automatic Aerosol Filling Machine
An automatic gas filling station, bottle-feeder, crimper, liquid filler, and automatic packaging equipment are examples of these types of systems. You can add more automatic parts, and they can all work on their own. This arrangement will work best for clients whose needs are in the middle of the range in terms of budget and level of production. Because these types of installations are flexible, each client can change the size of the configuration to fit their needs.
By adding an automatic valve feeding system and other comparable automatic components, the extent of automation may be easily expandable. You may also take everything out save for the crimping and filling stations.
☞ Manual Aerosol Filling Machine
The name of the machine, “for manually operated arrangement,” shows you how it works. There are stations for crimping, gas, and liquid filling. Also, each station can be run either by hand or automatically. Even though this setup is set to work automatically, it can’t do everything by itself. It is the least expensive of the options, but it is also the least useful.
You may further categorize them based on their kind as:
☞ Standard Aerosol Filler
This works similarly to the conventional aerosol filling machine, which is operated manually.
☞ Bag on Valve Aerosol Filler
Bag-on-valve aerosol filling machines are well-known for their efficiency and are extensively used in a variety of industries.
☞ Under Cap Aerosol Filler
Aerosol filling machines of this kind may perform all four steps of the filling process—crimping, gas filling, vacuuming, and gas restoration—with a single set of controls. In addition, the filling method is different from that used by standard or bag-on-valve aerosol filling machines.
Because the filling process happens under the cap and keeps the vacuum environment, vacuuming must be done before any other method of filling. Some of the many things that under-cap aerosol filling devices are lubricants for air conditioners, butane gas cartridges, refrigerants, etc.