Syrup Filling Machine
| Applicable Specification: | 60-200ml |
|---|---|
| Productive Capacity: | ≥120-150 pcs/min |
| Filling Accuracy: | ±2% |
| Filling Method: | 316L Stainless Steel Pump |
| Screw Cap Unqualified Product: | ≤1% |
| Total Work Rate: | 8KW |
| Overall Dimension: | 5500×3200×1800 |
| Weight: | 1200KG |
Syrup Filling Machine
The syrup filling machine is specialized equipment widely used in the pharmaceutical, food, and beverage sectors for precisely filling containers with syrup and other viscous liquids. Fills both plastic and glass efficiently, eliminating leaks and contaminants while ensuring quality. Using advanced German technology, it is designed specifically for use as a syrup and oral agent filling screw.
With a 316L stainless steel pump and a servo motor controlling the filling amount, this machine guarantees excellent filling accuracy, is simple to maintain, and allows for simple and easy modification of the filling. PLC control further enhances the precision. Set the filling range easily, secure the lock lid with magnetic tension, and tightly sealing thread. Fully adhere to GMP regulations.
- Key Features
- Industry Application
- Technical Parameter
- 316L filling pump, servo motor linkage, precise measurement, and reliable operation. Meet the drug requirements and standards.
- Formula touch screen one-button switch with PLC control and touch screen for customizing load.
- The surface is made of robust, durable stainless steel, 2 mm thick.
- A sewage tank makes cleaning easier, with no bumps, no dead angles.
- Photoelectric induction, missing bottle extrusion warning, and automated bottle filling without cover deletion.
- The conveyor belt’s 2 mm inner section is durable and efficient, decreasing the bottle pouring rate.
- The scale-type screw cap head lifting is visible and does not impact the screw cap effect without reference adjustment too low or elevated rolling cap.
- Equipment filling is drip-free with a unique filling method.
- The polished, 2mm-thick 304 protective cover is strong and undeformed, with no welding scars. The filling machine’s bottle feeding mechanism should be sturdy and perfectly positioned to align the bottle mouth and filling needle, avoid rubbing or hitting the needle head, and accurately move the whole bottle to the next station.
- Along with pharmaceutical and ISO9001 standards, the equipment is designed for on-site manufacturing.
Many different types of businesses make use of syrup filling machines, but the pharmaceutical and food and beverage industries are two of the most common.
The pharmaceutical sector uses them to precisely fill;
- thick creams
- syrups
- oral medicines
While the food and beverage industry uses them to fill;
- flavored sauces
- syrups
- other liquid condiments
The cosmetics and chemical industries also make use of these devices to fill;
- personal care products,
- hand sanitizers
- cleaning chemicals, etc.
| Applicable Specification | 60-200ml |
| Productive Capacity | ≥120-150pcs/min |
| Filling Nozzle | 12 |
| Loading Tray and Track | 1 |
| Screw Cap Head | 12 |
| Filling Accuracy | ±2% |
| Screw Cap Unqualified Product | ≤1‰ |
| Gas Pressure | 0.5-0.8Mpa |
| Gas Consumption | 5-6m³/h |
| Electric Source | 380V 50Hz |
| Total Work Rate | 8KW |
| Overall Dimension | 5500×3200×1800 |
| Weight | 1200KG |
| Material Piping | Medical silicone tube |
| Needle Material | 316L |
| Filling Method | 316LStainless steel pump |
| Decibels (at 1 meter) | Idle running noise≤75dB(A)
Load running noise≤75dB(A) |
How Automatic Syrup Filling Machine Works
- The infeed turn table receives the bottles and moves them to the stainless steel conveyor belt. Bottles are then transported by conveyor belt to the filling machine. The pneumatic bottle stopper at the filling station ensures that each bottle is precisely centered in its neck during filling.
- During filling, the nozzle progressively rises from the bottom of the bottle to the neck, limiting the formation of bubbles. The nozzle’s ability to reciprocate is dependent on the dosage.
- The hexagonal bolt on the dosing block enables quick and easy adjustment of the filling size.
- Next, the liquid-filled bottles are sent to the capping and labeling station.
Advanced Syrup Filling Techniques
The syrup filling machines dispense syrup into bottles using various methods, including vacuum filling, gravity filling, piston filling, and volumetric filling. Piston fillers use a piston for regulated dispensing, while volumetric fillers use a pump to deliver the exact volume. The weight of the syrup is what gravity fillers use, whereas vacuum fillers use a pressure differential to pull the syrup into the bottle.
The viscosity of the syrup, the required fill accuracy, the kind of container, and the manufacturing volume are some of the variables that determine which approach is optimal.
Pharma Filling Accuracy Significance
- Safety: For patient safety, exact dosing is crucial. Underfilling may cause ineffective medication, while overfilling can lead to severe responses or toxicity.
- Consistency: Consistent filling ensures that every dosage is precisely equal, which helps maintain the dependability and quality of the product.
- Adherence to Regulations: Pharmaceutical companies must comply with strict quality and consistency standards. These requirements need proper filling to prevent penalties and recalls.
- Cost-Effective: Precise filling enhances manufacturing productivity, lowers material costs, and minimizes product waste resulting from overfilling.
Other Related Products
Explore further MAKWELL-related equipment. Check out the variety of filling and packaging options we provide to various industrial sectors!
